Tag Archives: roller load chain

China G80 Chain / Grade 80 Load Chain / G80 Alloy Lifting Chain roller chain accessories

Merchandise Description

En 818-2 Common Manufacturing facility Equipped High Strenhtg G80 Lifting Chain:

Size: 6mm-42mmMaterial: Alloy steel, large tensile, heat treated.
Area remedy: Galvanized, Black painted, Self color, Polishing, Powder coated
Coloration: Self colour, Pink , grey, green, as to your ask for
Software: Ship, iron and steel business, petroleum chemical business, coal mine
Technological Specification( Load chain): 

Measurement(mm) Min inside width Max outside width Excess weight(kg/m) working load(KN) test load(KN) test load(KN)
six*18 seven.5 21 .79 eleven 27 forty five.2
seven*21 nine 24.five 1.07 fifteen 37 61.6
8*24 ten 28 1.38 twenty 48 eighty.4
nine*27 eleven.5 30 one.nine 24.5 61 102
ten*thirty 12.five 35 two.2 32 seventy six one hundred twenty five
twelve*36 fifteen.5 forty two.2 3.3 forty nine 117 196
13*39 sixteen.three forty six 3.eight 50 128 214
fourteen*forty two eighteen forty nine 4.13 63 one hundred fifty 250
16*48 20 56 5.63 80 192 320
eighteen*fifty four 23 sixty three six.85 a hundred 246 410
twenty*sixty 25 70 eight.6 one hundred twenty five 300 500
22*sixty six 28 seventy seven ten.5 153 366 610
24*seventy two 32 eighty two twelve.seventy eight 180 432 720
26*seventy eight 35 ninety one fourteen.87 213 510 650
30*ninety 38 a hundred and five 19.six 283 678 1130
32*96 forty 106 22.29 322 772 1289
34*102 46.five 121.5 25.five 363 870 1450
36*108 forty nine.5 128.5 31 407 978 1630
38*114 fifty two 136 32 453 1086 1810
forty two*126 55.five a hundred and forty four.five 38.6 554 1332 2200

 

US $0.7-100
/ Meter
|
100 Meters

(Min. Order)

###

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Alloy
Surface Treatment: Baking Paint
Feature: Heat Resistant
Chain Size: 4mm to 50mm
Structure: Welded Chain

###

Samples:
US$ 80/Meter
1 Meter(Min.Order)

|
Request Sample

###

Customization:

###

Size(mm) Min inside width Max outside width Weight(kg/m) working load(KN) test load(KN) test load(KN)
6*18 7.5 21 0.79 11 27 45.2
7*21 9 24.5 1.07 15 37 61.6
8*24 10 28 1.38 20 48 80.4
9*27 11.5 30 1.9 24.5 61 102
10*30 12.5 35 2.2 32 76 125
12*36 15.5 42.2 3.3 49 117 196
13*39 16.3 46 3.8 50 128 214
14*42 18 49 4.13 63 150 250
16*48 20 56 5.63 80 192 320
18*54 23 63 6.85 100 246 410
20*60 25 70 8.6 125 300 500
22*66 28 77 10.5 153 366 610
24*72 32 82 12.78 180 432 720
26*78 35 91 14.87 213 510 650
30*90 38 105 19.6 283 678 1130
32*96 40 106 22.29 322 772 1289
34*102 46.5 121.5 25.5 363 870 1450
36*108 49.5 128.5 31 407 978 1630
38*114 52 136 32 453 1086 1810
42*126 55.5 144.5 38.6 554 1332 2200
US $0.7-100
/ Meter
|
100 Meters

(Min. Order)

###

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Alloy
Surface Treatment: Baking Paint
Feature: Heat Resistant
Chain Size: 4mm to 50mm
Structure: Welded Chain

###

Samples:
US$ 80/Meter
1 Meter(Min.Order)

|
Request Sample

###

Customization:

###

Size(mm) Min inside width Max outside width Weight(kg/m) working load(KN) test load(KN) test load(KN)
6*18 7.5 21 0.79 11 27 45.2
7*21 9 24.5 1.07 15 37 61.6
8*24 10 28 1.38 20 48 80.4
9*27 11.5 30 1.9 24.5 61 102
10*30 12.5 35 2.2 32 76 125
12*36 15.5 42.2 3.3 49 117 196
13*39 16.3 46 3.8 50 128 214
14*42 18 49 4.13 63 150 250
16*48 20 56 5.63 80 192 320
18*54 23 63 6.85 100 246 410
20*60 25 70 8.6 125 300 500
22*66 28 77 10.5 153 366 610
24*72 32 82 12.78 180 432 720
26*78 35 91 14.87 213 510 650
30*90 38 105 19.6 283 678 1130
32*96 40 106 22.29 322 772 1289
34*102 46.5 121.5 25.5 363 870 1450
36*108 49.5 128.5 31 407 978 1630
38*114 52 136 32 453 1086 1810
42*126 55.5 144.5 38.6 554 1332 2200

Roller Chain Maintenance Tips

There are many things to keep in mind when maintaining a roller chain. The main reasons include friction and external influences. Without proper lubrication and adjustment, such chains will wear prematurely. Here are some tips for keeping your roller chain in top shape. continue reading! This will make your process easier. We will also discuss the cost of the new roller chain. As always, remember to check for loose ends and adjust the chain regularly.
chain

Preloading

Roller chains are designed to accommodate many different types of loads. Sprockets are the main cause of chain wear. Axial and angular misalignment occurs when the sprocket faces are not properly aligned. Both types of misalignment increase stress and wear on the roller chain. They can also negatively affect the drive. Therefore, choosing the right chain is an important consideration.
Preloading helps to eliminate initial elongation and extend service life. The benefits of preloading can be seen in the preloading chart. Significant elongation occurs during drive startup with no or minimal preload. This is due to the surface hardness of the worn parts. On the other hand, a properly preloaded chain shows little elongation during the initial start. Therefore, proper preload can prolong wear life.
Although elongation is a natural phenomenon in any drive, it can be minimized or eliminated with proper maintenance. In addition to regular inspections, you should do a full inspection of your chain after the first hundred hours. This inspection should focus on key life factors such as 3% elongation, how the chain is lubricated, and any other issues that may affect life. A good quality chain should have the longest life and no problems.
There are many different roller chain specifications. A good rule of thumb is to choose chains with at least five links. Then, tighten the chain until a break occurs, and it will tell you what kind of break occurred. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL doesn’t exceed that number, it’s still perfectly safe to use it for any application.

lubricating

When it comes to lubrication, there are several different techniques. For example, spray lubrication is a popular method for high-horsepower drives and high-load and fast-moving machines. This method is very effective, but it is expensive, and spraying the chain too far out of the guard can cause leaks. Another common method is brush lubrication. Brush lubrication involves applying a continuous flow of oil to the chain, pushing it into the chain. This lubrication technique reduces the application temperature of the chain. Also, it can extend the life of the chain, depending on the manufacturer’s specifications.
While the lubrication of roller chain couplings varies by application, sprocket hubs should be lubricated monthly to ensure proper sealing. The amount of oil used depends on the rotational speed and the type of roller chain coupling. In general, lubricants used in roller chain couplings should have excellent adhesion, oxidation, and mechanical stability.
Wear-resistant lubricants are recommended. They prevent the rollers from sticking to each other and prevent rusting. These lubricants have low surface tension and are not harmful to metal or O-ring chains. The optimum lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain increases the life of the chain and reduces the risk of wear.
Proper lubrication of the roller chain is essential to prevent corrosion and prolong its service life. The oil forms a smooth film on the chain components, reducing metal-to-metal contact and minimizing friction and wear. Additionally, the oil provides a smooth running surface and reduces noise. However, the running-in process of roller chain lubrication cannot be underestimated. When using heavy-duty oils, ensure that the lubricant is compatible with operating and ambient temperatures.

Maintain

To extend the life of your roller chain, you need to carry out regular inspections. First, you should check the T-pin on the link plate at the joint. If they are not connected properly, it can cause the chain to stretch and not maintain proper spacing and timing. Next, you should look for unusual noise, corrosion, and dirt that may indicate wear. If you notice any of these problems, it’s time to replace the chain.
In order to properly maintain a roller chain, both areas of the roller chain must be lubricated with the correct lubricant. Lubricants used should be SAE non-degreased oils. There are several types of lubricants available, but the best one is a petroleum-based oil with a high viscosity. You can also check for signs of wear, such as red or brown discoloration. This means that there is not enough lubrication.
While the life expectancy of a roller chain is unknown, it is important to know how to extend its life and maximize its effectiveness. Improper tension and alignment can shorten its life and place undue stress on the drive system and the chain itself. Incorrect tension can also lead to slippage and increased energy output. Therefore, you should calculate the tension and alignment of the chain during the initial installation. Check and adjust regularly.
Another way to extend the life of your rollers is to thoroughly clean the inside and outside of the rollers. You should also lubricate it frequently to prevent excessive heat buildup. Designed to prevent overheating by limiting the amount of work during break-ins. Additionally, regular inspections will help you catch anomalies early enough to stop operations. Last but not least, regular lubrication will prolong the life of the roller chain.

Cost

Buying a roller chain is a big decision, but initial cost shouldn’t be the only consideration. The cost of the roller chain itself, as well as the running costs, should be considered. Even the lowest-priced chains can be more expensive in the long run. Additionally, maintenance and energy costs may increase. The best roller chain for your business will be the one that best suits your needs. Listed below are some considerations to consider when purchasing a roller chain.
First, what material should you use? Roller chains come in many different materials. Stainless steel is a commonly used material in construction. Materials are selected based on the cost and design of chain horsepower transmission. Various manufacturing processes will determine which material is suitable for your application. Also, the weight of the chain will vary depending on its pitch and the construction technique used. A large part of the cost of a roller chain is on the drive sprocket.
Another consideration is installation cost. Roller chains are commonly used in agricultural and transportation applications, especially for agronomic products. If lubrication is your concern, maintenance-free chains are the best choice. Corrosion-resistant chains are ideal for wet environments. They are sold in boxed lengths, so replacing a longer length requires adding a shorter length. To avoid trouble, use the skateboard to help connect the links.
Another consideration is the overall width. The overall width of an open #40 roller chain may vary but should be at least 10 feet wide. Although it is not the most expensive type of roller chain, it will last longer. Using it correctly will increase its overall longevity, so it’s a good idea to choose it wisely. If your business uses roller chains regularly, the cost reduction is well worth it.
chain

Application

A roller chain consists of a pair of alternating pins and roller links. The pins are pressed into the side panels and hinged to the rollers. Roller chains can be single or multi-strand, connected by a common pin. The multi-strand design provides higher shear strength for demanding power transmission applications. Typical applications for roller chains include conveyors, hoists, and other mechanical equipment.
The horsepower capability of a roller chain is limited by several factors, including pin shock and friction. While research into these factors has placed some limits on the maximum operating speed of the roller chain, practical experience has shown that these systems can be used at higher speeds. Proper lubrication and cooling can increase the durability of these chains. In addition, roller chain applications include:
Drive and conveyor systems are the two main uses of roller chains. During driving operations, wear and elongation are a natural part of the operation. However, lubrication plays a vital role in minimizing wear and shock loads. Therefore, wear is inevitable and special care must be taken to ensure proper lubrication. Additionally, lubrication reduces heat dissipation in the chain.
The materials used to make roller chains vary from one type to another. Stainless steel is common, but nylon or brass are sometimes used. These materials are less expensive and more durable than steel or stainless steel. The best material for the job depends on a variety of factors, including cost, environmental conditions, and design horsepower transmission. For example, the pin bushing contact area is a critical area requiring lubrication. Additionally, some coatings are designed to retard the corrosive effects of water or oil.
China G80 Chain / Grade 80 Load Chain / G80 Alloy Lifting Chain     roller chain accessoriesChina G80 Chain / Grade 80 Load Chain / G80 Alloy Lifting Chain     roller chain accessories
editor by czh 2022-12-20

China G80 Welded Golden Galvanized Transport Binder Load Chain roller chain coupling

Merchandise Description

Binder Chain with Seize Hook

Merchandise Name G80 Binder Chain
Normal EN818-2,GB/T20652,GB/T12718,GB/T20946,DIN5685.
Measurement 6MM-19MM
Materials Alloy steel/stainless steel/carbon steel
Energy Grade G43,G63,G70,G80
Characteristic It can face up to more abuse, abrasion resistance
Tougher and far more reliable for lifting software
Extended provider lifestyle
Packing Record Plywood reel/plastic reel/plastic drum/gunny bag/iron drum+plywood pallet/iron pallet
Shipping and delivery Time 20~40days,based mostly on Qty
Software commonly used in ports,electrical power, shipbuilding, mine, railway and highway transportation,and so forth
Finish Self-colored, black tempered, electro galvanized, very hot dip galvanized, painted.

Diameter
(MM)
Inside duration
(MM)
Outside width
(MM)
Evidence load
(KN)
Breaking load
(KN)
Fat
(KG/M)
6 35 22 22 forty four .64
7 35 24 22 44 .9
9 53 33 49 98 1.42
ten sixty five 42 sixty three a hundred twenty five 1.75
10 53 35 sixty three 125 one.eight
11 64 forty 73.5 147 2.18
12 sixty four 42 seventy three.58 147 two.fifty eight
13 eighty two fifty four.six ninety five one hundred ninety three.05
13 80 forty eight 95 a hundred ninety 3.01
14 eighty 50 one hundred two hundred three.55
16 96 fifty seven 136 273 4.58
19 100 67.2 a hundred and sixty 320 7.sixty four

If you require far more information or have any inquiries, make sure you really feel free to make contact with us, we are much more than happy to do any aid. Many thanks.

US $0.5-3
/ Meter
|
100 Meters

(Min. Order)

###

Usage: Lifting
Material: Alloy
Surface Treatment: Oil Blooming
Feature: Heat Resistant
Chain Size: 1/2"*11/128"
Structure: Welded Chain

###

Samples:
US$ 1/Meter
1 Meter(Min.Order)

|
Request Sample

###

Customization:

###

Product Name G80 Binder Chain
Standard EN818-2,GB/T20652,GB/T12718,GB/T20946,DIN5685.
Size 6MM-19MM
Material Alloy steel/stainless steel/carbon steel
Strength Grade G43,G63,G70,G80
Feature It can withstand more abuse, abrasion resistance
Tougher and more reliable for lifting application
Long service life
Packing List Plywood reel/plastic reel/plastic drum/gunny bag/iron drum+plywood pallet/iron pallet
Delivery Time 20~40days,based on Qty
Application widely used in ports,electricity, shipbuilding, mine, railway and highway transportation,etc
Finish Self-colored, black tempered, electro galvanized, hot dip galvanized, painted.

###

Diameter
(MM)
Inside length
(MM)
Outside width
(MM)
Proof load
(KN)
Breaking load
(KN)
Weight
(KG/M)
6 35 22 22 44 0.64
7 35 24 22 44 0.9
9 53 33 49 98 1.42
10 65 42 63 125 1.75
10 53 35 63 125 1.8
11 64 40 73.5 147 2.18
12 64 42 73.58 147 2.58
13 82 54.6 95 190 3.05
13 80 48 95 190 3.01
14 80 50 100 200 3.55
16 96 57 136 273 4.58
19 100 67.2 160 320 7.64
US $0.5-3
/ Meter
|
100 Meters

(Min. Order)

###

Usage: Lifting
Material: Alloy
Surface Treatment: Oil Blooming
Feature: Heat Resistant
Chain Size: 1/2"*11/128"
Structure: Welded Chain

###

Samples:
US$ 1/Meter
1 Meter(Min.Order)

|
Request Sample

###

Customization:

###

Product Name G80 Binder Chain
Standard EN818-2,GB/T20652,GB/T12718,GB/T20946,DIN5685.
Size 6MM-19MM
Material Alloy steel/stainless steel/carbon steel
Strength Grade G43,G63,G70,G80
Feature It can withstand more abuse, abrasion resistance
Tougher and more reliable for lifting application
Long service life
Packing List Plywood reel/plastic reel/plastic drum/gunny bag/iron drum+plywood pallet/iron pallet
Delivery Time 20~40days,based on Qty
Application widely used in ports,electricity, shipbuilding, mine, railway and highway transportation,etc
Finish Self-colored, black tempered, electro galvanized, hot dip galvanized, painted.

###

Diameter
(MM)
Inside length
(MM)
Outside width
(MM)
Proof load
(KN)
Breaking load
(KN)
Weight
(KG/M)
6 35 22 22 44 0.64
7 35 24 22 44 0.9
9 53 33 49 98 1.42
10 65 42 63 125 1.75
10 53 35 63 125 1.8
11 64 40 73.5 147 2.18
12 64 42 73.58 147 2.58
13 82 54.6 95 190 3.05
13 80 48 95 190 3.01
14 80 50 100 200 3.55
16 96 57 136 273 4.58
19 100 67.2 160 320 7.64

What is a roller chain?

What is a roller chain? A roller chain is a transmission system that transmits power from one shaft to another. Internal lubricant helps chains last longer and are interchangeable. Chains are usually made of carbon or alloy steel. Stainless steel is sometimes used in food processing machinery or in environments where lubrication is problematic. Brass and nylon are also sometimes used. If you need to slow down the machine, nylon chains can be used.

Roller chains are used to transmit power from one shaft to another

Generally speaking, the life of a roller chain is limited by three main factors: wear, corrosion, and fatigue. These can be minimized by following some simple guidelines. For optimum performance, the roller chain must be lubricated. Proper lubrication reduces friction and extends product life. Remember that corrosion and wind resistance can adversely affect lubrication, so protect the product properly.
A chain is a mechanical device used to transmit power from one shaft to another. The chain consists of a series of steel plates called bushings. Bushings are attached to the roller chain by pins or bushings. The block and bushing are held together by pins or bushings C riveted to the outer link D. The chain is also attached to the sprocket and bucket by pins or hooks. Chain pitch is measured between hinge centers, usually denoted p.
There are three types of chains: single-strand standard series, multi-strand standard series, and silent chain. Single strand chains are the most common type and cover a wide range of drive loads. Multi-strand chains provide greater power capacity without increasing chain pitch or line speed. An inverted tooth chain is a variant of a single-strand chain that eliminates the noise caused by pitch-related friction.
The inner and outer plates of the roller chain drive are made of steel. The rollers are positioned evenly between the chain links and are fastened to the sprockets. In addition, the rollers can rotate freely within the bushing. The chain links are arc-shaped and mesh with the sprocket teeth to transmit power through the chain.
Chain drives are another common way of transmitting mechanical power. These are the simplest forms of power transmission and are used on conveyor belts and other low-speed applications. The chain wraps around the sprocket and passes through the sprocket whose teeth mesh with the links. This mechanism transfers mechanical power from one shaft to another, increasing speed.
chain

They are interchangeable

There are many different types of roller chains, but most are made of steel. Although they have their own advantages and features, they are generally interchangeable. You can buy different kinds of roller chains from domestic and foreign manufacturers, and you can choose the one that best suits your needs. Bearing Services can help you choose the right bearing for your application needs and budget. Here are some important things to consider before buying a roller chain. Here are some tips to make it easier for you to buy the right type of chain.
When choosing the right roller chain, be sure to consult the available size charts. Depends on how much chain you need to move the load you need to move. Remember that roller chains can be manufactured to fit a variety of machines and must meet your specific needs. Also, the chain should be long enough for the machine you are using. Make sure to buy a chain made of high-quality materials.
Double pitch roller chains have a flat top surface and are used in many different conveying applications. Double-pitch load-carrying roller chains, also known as oversized roller double-pitch chains, have rollers that extend beyond the sidebars to carry products. Double pitch drive series roller chains are used in elevators, long conveyor drives, agricultural machinery, and commercial sprinkler systems.
The tensile strength of a roller chain is a key factor to consider before purchasing a chain. The tensile strength of a chain is a function of the maximum force the chain can withstand before breaking. The three different types of tensile strength represent the force a chain can withstand without breaking. Each chain also has different strengths that can determine the type of chain you need.
The outer and inner links of the roller chain are designed for bearings. This allows the chain to be paired or unpaired with its internal links. The outer link has a pin, and the inner and outer pins are press-fit into the connecting plate. These links are usually made of steel and have a tensile strength of about 20 times their weight. The fatigue strength of two-pitch offset links is the same as that of the base chain.

They reduce wear with internal lubricants

In a roller chain, the pins and bushings rotate inside the chain without lubricant on the outside. They are in contact with the teeth of the sprocket and can easily wear out if not lubricated. The plates that connect the links and pivot about the pins can also rub against each other and cause wear. This is where lubricants come in handy. Without lubricant, the bare metal of the plate and bushing would rub against each other.
The lubricant should have the appropriate viscosity to penetrate critical internal surfaces and form an effective oil film. Recommended viscosities are listed in Table 1. Lubricants must be clean and non-corrosive. For roller chains, a good quality non-clean petroleum base oil is sufficient. While defoamers are not required, other additives such as antioxidants and extreme pressure inhibitors may be useful. However, impure oils should be avoided due to the risk of damage.
The shape of the spray head 10 overlaps with a conventional drive chain 12. The drive chain includes a plurality of rollers 24 and roller link plates 26. Each roller includes a roller pin 29 and is connected to a pair of pin link plates 28. Most drive chains have critical wear points on the sides of the roller pins 29. The shape of the spray head 10 prevents overspray onto the central portion of the roller.
In addition to preventing wear, these chains have unique specifications. Manufacturer CZPT requires raw material suppliers to certify that their products meet standards set by the American Society of Mechanical Engineers (ASME). CZPTs do not accept uncertified raw materials. For safety, the machine must be turned off before attempting to measure the chain. After the system is shut down, the measurement process should be completed in accordance with safety procedures.
General spray oil has lubricating properties, but is not as good as other types of chain lubricants. These are typically used for rust protection and include antioxidant chemicals. Generally, they are inexpensive and widely available in retail stores. However, they have the disadvantage of being very penetrating and difficult to apply evenly. Oil cannot stay on the chain as it spins, which can accelerate wear and corrosion.
chain

They can be used to speed up or slow down machines

Typically, roller chains are chains used to move mechanical system components. Unlike belts, roller chains can be used to speed up or slow down a machine. The main difference between belts and roller chains is the lubrication process. Belts use lubrication to help them move at a constant speed, but should not exceed the critical speed of the roller chain. This critical speed is not easy to determine and lubrication is critical to its life.
A roller chain is a chain consisting of a steel bushing that holds the inner plate A and pins C together. Pin C is riveted to outer link D, while roller R surrounds each bushing B. The teeth of the sprocket are supported on the rollers. They spin freely on pins and bushings, reducing friction.
The chains can be single-stranded, double-stranded, or multi-stranded. The rated power capacity of the single strand chain can meet various drive load requirements. Multi-strand chains provide higher power capacity without increasing chain pitch or line speed. The silent chain, also known as the inverted tooth chain, consists of a series of toothed chainplates. The pins of the chain are pressed into the wide ends of the sidebars and outer links.
Although roller chains are a common mechanical component, they can fail under certain conditions. The most common cause of excessive wear is wrong to load sizing. Each manufacturer sets a maximum workload for its product. A chain that is too small for the load carried will not run smoothly and may cause premature failure. Chains can also fail due to rust or improper maintenance.
There are many ways to choose the correct size roller chain. The easiest way to choose the right one is to use a horsepower chart to determine the speed of the motor. RPM will determine the size of the chain and the number of teeth on the drive sprocket. Conveyor chains offer a variety of options to move products horizontally or vertically, even around bend radii.

China G80 Welded Golden Galvanized Transport Binder Load Chain     roller chain couplingChina G80 Welded Golden Galvanized Transport Binder Load Chain     roller chain coupling
editor by czh 2022-11-28