Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: X348 X458 X658 X678 X698 F100 F160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
| Model | Pitch | Dimension | Lateral Corner | Standard Measured Length (mm) | Measured Quantity | Tensile Strength (KN) | Weight (Kg/m) | |||||
| A | F | G | J | K | S | |||||||
| 80H | 80 | 73 | 42 | 18.4 | 20 | 34.5 | 19.5 | 7 | 3032/3058 | 38 | 250 | 7.8 |
| X348 | 76.6 | 46 | 27 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| X458 | 102.4 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| 468H | 102.4 | 84.1 | 47.8 | 18 | 29.5 | 42.9 | 22.2 | 9 | 3063.1/3090.2 | 30 | 318 | 11.5 |
| X658 | 153.2 | 55.6 | 35 | 16 | 16 | 57.2 | 17.5 | 7 | 3055.1/3082.8 | 20 | 210 | 4 |
| X678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 698 | 153.2 | 95.25 | 64 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| 998 | 229.4 | 95.25 | 67.5 | 28 | 25.4 | 41.3 | 32 | 5 | 3205/3232.4 | 13 | 515 | 14.8 |
| 9118 | 229.4 | 123.8 | 76.2 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| S348 | 76.6 | 38.9 | 28.6 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| S458 | 102.4 | 52.1 | 35 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| S678 | 153.2 | 69.8 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| S698 | 153.2 | 73 | 68.3 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| S9118 | 229.4 | 98.4 | 77.8 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| F100 | 100 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 2991.3/3018.3 | 30 | 210 | 5.2 |
| F160 | 160 | 78 | 54 | 24 | 20.5 | 36 | 28 | 7 | 3190.7/3219.5 | 20 | 318 | 10.3 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Combined Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*11/128" |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Mould Number: | X458X348 X458 X658 X678 X698 F100 F160 |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you ensure proper tensioning and alignment of an industrial chain drive?
Proper tensioning and alignment of an industrial chain drive are crucial for optimal performance, efficiency, and longevity of the system. Here are the steps to ensure correct tensioning and alignment:
- Tensioning:
1. Determine the manufacturer’s recommended tension for the specific industrial chain being used. This information can usually be found in the chain drive system documentation or provided by the manufacturer.
2. Measure the current tension of the chain using a tension measuring tool or gauge. This is typically done by applying a known force to a specific point on the chain and measuring the elongation or deflection.
3. Compare the measured tension with the recommended tension. If the measured tension is lower, the chain needs to be tensioned, while if it is higher, the tension needs to be reduced.
4. Adjust the tension by either increasing or decreasing the slack in the chain. This is usually done by adjusting the position of the chain tensioner or by altering the position of the chain drive components, such as the motor or sprockets.
5. Repeat the tension measurement and adjustment process until the recommended tension is achieved. It is important to ensure the tension is evenly distributed across the chain.
- Alignment:
1. Check the alignment of the chain drive components, including the motor, sprockets, and shafts. Misalignment can cause excessive wear, noise, and reduced efficiency.
2. Use alignment tools, such as laser alignment devices or straight edges, to assess the alignment of the components. The goal is to ensure that the chain runs parallel to the sprockets and that the sprockets are properly aligned with each other.
3. Make adjustments to correct any misalignment. This may involve shimming or repositioning the components to achieve proper alignment.
4. Verify the alignment by observing the chain’s movement and its interaction with the sprockets during operation. The chain should run smoothly without excessive vibration, noise, or rubbing against the sprocket teeth.
5. Regularly monitor the tension and alignment of the industrial chain drive and make necessary adjustments as part of the routine maintenance program.
Proper tensioning and alignment help minimize chain wear, reduce the risk of premature failure, and ensure smooth and efficient operation of the industrial chain drive system.
What is the load capacity of an industrial chain?
An industrial chain’s load capacity refers to the maximum amount of weight or force it can safely withstand without experiencing failure or damage. The load capacity of an industrial chain depends on several factors, including its design, construction, material, and size.
Industrial chains are engineered and manufactured to handle a wide range of load capacities, from light-duty applications to heavy-duty industrial operations. The load capacity of a specific industrial chain is typically provided by the manufacturer and can be found in product specifications or technical documentation.
The load capacity of an industrial chain is influenced by various factors, such as:
- Chain Type and Size: Different chain types, such as roller chains, silent chains, or engineering steel chains, have varying load capacities. Additionally, the size or pitch of the chain also affects its load capacity, with larger chains generally having higher load capacities.
- Chain Material and Construction: The material used to construct the chain, such as stainless steel, carbon steel, or alloy steel, affects its strength and load-bearing capacity. The chain’s construction, including the number and arrangement of links, also plays a role in determining its load capacity.
- Operating Conditions: The environment in which the industrial chain operates, such as temperature, humidity, and exposure to chemicals or corrosive substances, can impact its load capacity. Extreme conditions may require special chains with higher load ratings.
- Application Requirements: The specific application and the forces involved, such as tension, shock loads, or dynamic forces, need to be considered when determining the appropriate load capacity of an industrial chain.
To ensure the safe and efficient operation of an industrial chain, it is crucial to select a chain with an appropriate load capacity for the intended application. Exceeding the recommended load capacity can lead to premature wear, chain failure, or safety hazards. Consulting the manufacturer’s specifications and guidelines, as well as engineering calculations, can help determine the suitable load capacity for a given industrial chain.
What industries rely heavily on industrial chains?
Industrial chains play a critical role in various industries where the efficient movement of materials and products is essential. Here are some industries that heavily rely on industrial chains:
- Automotive industry: Industrial chains are used in automotive assembly lines for conveying and transferring components, as well as in engine systems for power transmission.
- Food and beverage industry: Industrial chains are widely used in food processing and packaging applications, such as conveying products, sorting, bottling, and canning.
- Mining industry: Industrial chains are utilized in mining equipment and conveyors for transporting ores, minerals, and bulk materials in harsh and demanding environments.
- Construction industry: Industrial chains are employed in construction machinery, such as cranes and excavators, for lifting heavy loads and facilitating construction operations.
- Agricultural industry: Industrial chains are essential in agricultural machinery, including tractors, combines, and harvesters, for power transmission and operating various components.
- Material handling industry: Industrial chains are widely used in material handling systems, such as conveyors, elevators, and warehouse automation, for efficient movement and sorting of goods.
- Paper and printing industry: Industrial chains are used in printing presses, bindery equipment, and paper manufacturing machines for paper handling and conveying.
- Chemical industry: Industrial chains are employed in chemical processing equipment, including mixers, reactors, and dryers, for material handling and process operations.
- Power generation industry: Industrial chains are used in power generation systems, such as steam turbines and generators, for transmitting power and controlling rotational movements.
- Textile industry: Industrial chains are utilized in textile machinery, such as weaving looms and spinning machines, for yarn movement and fabric production.
These are just a few examples, and industrial chains are found in numerous other industries where they enable efficient and reliable material handling, power transmission, and machine operation.
editor by CX 2024-03-18
China OEM Manufacturer From China of Overhead Detachable Drop Forged Conveyor Chain for Slaughtering Line (X348 X458 X658 X678 X698 F100 F160)
Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: X348 X458 X658 X678 X698 F100 F160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
| Model | Pitch | Dimension | Lateral Corner | Standard Measured Length (mm) | Measured Quantity | Tensile Strength (KN) | Weight (Kg/m) | |||||
| A | F | G | J | K | S | |||||||
| 80H | 80 | 73 | 42 | 18.4 | 20 | 34.5 | 19.5 | 7 | 3032/3058 | 38 | 250 | 7.8 |
| X348 | 76.6 | 46 | 27 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| X458 | 102.4 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| 468H | 102.4 | 84.1 | 47.8 | 18 | 29.5 | 42.9 | 22.2 | 9 | 3063.1/3090.2 | 30 | 318 | 11.5 |
| X658 | 153.2 | 55.6 | 35 | 16 | 16 | 57.2 | 17.5 | 7 | 3055.1/3082.8 | 20 | 210 | 4 |
| X678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 698 | 153.2 | 95.25 | 64 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| 998 | 229.4 | 95.25 | 67.5 | 28 | 25.4 | 41.3 | 32 | 5 | 3205/3232.4 | 13 | 515 | 14.8 |
| 9118 | 229.4 | 123.8 | 76.2 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| S348 | 76.6 | 38.9 | 28.6 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| S458 | 102.4 | 52.1 | 35 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| S678 | 153.2 | 69.8 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| S698 | 153.2 | 73 | 68.3 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| S9118 | 229.4 | 98.4 | 77.8 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| F100 | 100 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 2991.3/3018.3 | 30 | 210 | 5.2 |
| F160 | 160 | 78 | 54 | 24 | 20.5 | 36 | 28 | 7 | 3190.7/3219.5 | 20 | 318 | 10.3 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
| Material: | Alloy |
|---|---|
| Structure: | Combined Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*11/128" |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Mould Number: | X458X348 X458 X658 X678 X698 F100 F160 |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the future trends and advancements in industrial chain technology?
Industrial chain technology is continuously evolving to meet the changing needs of various industries. Here are some future trends and advancements that can be observed in industrial chain technology:
- Increased Automation: Industrial chains are becoming an integral part of automated systems. The advancement of robotics, IoT (Internet of Things), and artificial intelligence is driving the integration of industrial chains with smart technologies. This includes features such as remote monitoring, predictive maintenance, and real-time data analysis for optimizing chain performance and overall system efficiency.
- Improved Materials and Coatings: Ongoing research and development efforts are focused on developing advanced materials with enhanced properties for industrial chains. This includes materials with superior strength, durability, corrosion resistance, and wear resistance. Additionally, the development of advanced surface coatings and treatments further enhances the performance and lifespan of industrial chains.
- Energy Efficiency: Energy efficiency is a growing concern in industrial applications. Future industrial chains are likely to incorporate designs and features that reduce energy consumption, such as optimized chain profiles, reduced friction coatings, and improved lubrication systems. These advancements aim to minimize power losses and improve overall system efficiency.
- Integration with Digital Technologies: Industrial chains are expected to be increasingly integrated with digital technologies for seamless communication and data exchange. This integration enables better monitoring of chain performance, real-time diagnostics, and the ability to make data-driven decisions for maintenance and optimization. Digital twins, virtual simulations, and augmented reality (AR) are also emerging trends that allow for improved chain design, testing, and troubleshooting.
- Enhanced Safety Features: Safety remains a top priority in industrial settings. Future industrial chains may incorporate advanced safety features such as integrated sensors for detecting chain wear, overload conditions, or abnormal operating parameters. These features can provide early warning signs and help prevent accidents or equipment failures.
The future of industrial chain technology is driven by the need for increased efficiency, reliability, and safety. The integration of smart technologies, improved materials, energy efficiency measures, digitalization, and enhanced safety features are expected to shape the advancements in industrial chain technology in the coming years.
What safety precautions should be followed when working with industrial chains?
Working with industrial chains involves potential hazards, and it is important to follow proper safety precautions to prevent accidents and injuries. Here are some safety guidelines to consider:
- Training and Familiarization: Ensure that workers are properly trained in handling industrial chains, including understanding the risks involved and knowing how to operate, maintain, and inspect them correctly.
- Personal Protective Equipment (PPE): Wear appropriate PPE, such as safety glasses, gloves, and steel-toed shoes, to protect against potential hazards, including flying debris, pinch points, and sharp edges.
- Equipment Inspection: Regularly inspect the industrial chain, sprockets, and other related equipment for any signs of damage, wear, or misalignment. If any issues are found, repair or replace the components before using the chain.
- Proper Installation: Follow the manufacturer’s instructions and guidelines for proper installation of the industrial chain, including correct tensioning, alignment, and lubrication. Ensure that the chain is securely attached and that all connections and fasteners are properly tightened.
- Safe Operating Procedures: Adhere to safe operating procedures when using machinery or equipment with industrial chains. Avoid operating the machinery at excessive speeds or overloading the chain beyond its recommended capacity.
- Lockout/Tagout: When performing maintenance or repairs on machinery with industrial chains, follow lockout/tagout procedures to ensure the equipment is de-energized and cannot be accidentally started.
- Avoid Loose Clothing and Jewelry: Do not wear loose clothing, jewelry, or any other items that can get caught in the chain or machinery, posing a risk of entanglement.
- Emergency Stop Devices: Ensure that emergency stop devices are easily accessible and functional to quickly halt the machinery in case of an emergency or entanglement.
- Regular Maintenance: Implement a regular maintenance program to inspect and maintain industrial chains, including lubrication, tensioning, and replacing worn or damaged components.
It is crucial to consult and follow all relevant safety regulations and guidelines specific to your industry and location. Additionally, fostering a safety-conscious work environment, providing proper training and supervision, and promoting a culture of safety awareness among workers can contribute to the prevention of accidents and injuries when working with industrial chains.
What materials are commonly used in industrial chains?
Industrial chains are constructed using various materials to meet specific application requirements. The choice of material depends on factors such as load capacity, environmental conditions, corrosion resistance, and temperature resistance. Here are some commonly used materials in industrial chains:
- Carbon Steel: Carbon steel is widely used in industrial chains due to its strength, durability, and affordability. It offers good resistance to wear and can handle moderate loads in standard operating conditions.
- Alloy Steel: Alloy steels are alloyed with other elements to enhance their mechanical properties, such as increased strength, hardness, and wear resistance. Alloy steel chains are commonly used in heavy-duty applications where higher load capacities and greater toughness are required.
- Stainless Steel: Stainless steel chains are highly corrosion-resistant and are suitable for applications where exposure to moisture, chemicals, or high temperatures is a concern. They offer excellent durability and can withstand harsh environments, making them ideal for industries such as food processing, pharmaceuticals, and marine applications.
- Plastic: Plastic chains, typically made from engineering-grade polymers such as acetal or nylon, are lightweight, corrosion-resistant, and offer low friction. They are often used in applications where reduced noise, lubrication-free operation, and resistance to chemicals or moisture are desired.
- Specialty Alloys: In specific industries or applications with extreme conditions, specialty alloys such as stainless steel alloys, nickel alloys, or heat-resistant alloys may be used to provide exceptional strength, corrosion resistance, or temperature resistance.
It’s important to consider the material compatibility with the environment, load requirements, and other factors when selecting an industrial chain for a particular application. Consulting with manufacturers or industry experts can help determine the most suitable material for specific industrial chain needs.
editor by CX 2023-11-17