Product Description
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Product |
Standard Double Pitch Roller chain |
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Material |
40Mn steel,304 stainless steel, 316 stainless steel and 201 stainless steel. |
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Types |
Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on. |
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Series |
A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series. |
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Short pitch precision roller chain |
Simplex Roller Chains&Bushing Chains: 04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1 04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2 04C-3,06C-2,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3 |
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Chain link type |
Standard links (without attachment) and non-standard links (with attachment).
A1: One-side,one hole cranked attachments. |
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Our Products Advantage |
1. Every step from production order to the packing process has a strict quality inspection. |
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1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment, Agricultural Machinery |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Bush Chain |
| Samples: |
US$ 35/kg
1 kg(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the best practices for storing and handling industrial chains?
Storing and handling industrial chains properly is essential to maintain their performance, prevent damage, and ensure safe operation. Here are some best practices to follow:
- Proper Storage: Store industrial chains in a clean, dry, and well-ventilated area to protect them from moisture, dust, and corrosive elements. Use designated storage racks or containers to keep them organized and prevent tangling or entanglement with other objects.
- Protection from Contamination: Keep industrial chains away from chemicals, solvents, and other substances that may cause corrosion or degradation. If necessary, use protective covers or coatings to shield the chains from environmental contaminants.
- Regular Inspection: Perform regular visual inspections of the chains for signs of damage, wear, or misalignment. Check for bent or damaged links, worn-out rollers or sprockets, and any abnormal wear patterns. Address any issues promptly to prevent further damage or failure.
- Proper Handling Techniques: When handling industrial chains, use appropriate lifting equipment or tools to avoid excessive bending or twisting. Avoid dropping or impacting the chains, as it can cause deformation or damage to the links.
- Correct Installation: Follow the manufacturer’s guidelines and recommended procedures for installing industrial chains. Ensure proper alignment of sprockets, correct tensioning, and appropriate lubrication to optimize performance and prevent premature wear.
- Regular Lubrication: Apply the recommended lubricant to the industrial chains according to the manufacturer’s specifications. Proper lubrication reduces friction, wear, and noise, and helps extend the chain’s lifespan.
- Training and Safety: Provide proper training to personnel involved in handling industrial chains. Ensure they understand the safety procedures, including wearing appropriate personal protective equipment and following safe work practices.
By following these best practices for storing and handling industrial chains, you can prolong their lifespan, maintain their performance, and ensure safe and reliable operation in your industrial applications.
What are the noise levels associated with industrial chains?
The noise levels associated with industrial chains can vary depending on several factors, including chain design, lubrication, and operating conditions.
Chain Design: The design of the industrial chain, including the type of chain and its construction, can impact noise levels. Chains with smoother surfaces and precision manufacturing techniques tend to produce less noise.
Lubrication: Proper lubrication of the chain is essential for reducing noise. Applying a suitable lubricant to the chain can minimize friction and vibration, resulting in quieter operation.
Operating Conditions: The operating conditions of the industrial chain, such as the load, speed, and tension, can also affect noise levels. Higher loads and speeds, as well as inadequate tensioning, can increase noise levels.
Overall, it is important to consider noise levels when using industrial chains, particularly in noise-sensitive environments. Implementing proper chain design, regular lubrication, and maintaining appropriate operating conditions can help minimize noise and create a more comfortable work environment.
What materials are commonly used in industrial chains?
Industrial chains are constructed using various materials to meet specific application requirements. The choice of material depends on factors such as load capacity, environmental conditions, corrosion resistance, and temperature resistance. Here are some commonly used materials in industrial chains:
- Carbon Steel: Carbon steel is widely used in industrial chains due to its strength, durability, and affordability. It offers good resistance to wear and can handle moderate loads in standard operating conditions.
- Alloy Steel: Alloy steels are alloyed with other elements to enhance their mechanical properties, such as increased strength, hardness, and wear resistance. Alloy steel chains are commonly used in heavy-duty applications where higher load capacities and greater toughness are required.
- Stainless Steel: Stainless steel chains are highly corrosion-resistant and are suitable for applications where exposure to moisture, chemicals, or high temperatures is a concern. They offer excellent durability and can withstand harsh environments, making them ideal for industries such as food processing, pharmaceuticals, and marine applications.
- Plastic: Plastic chains, typically made from engineering-grade polymers such as acetal or nylon, are lightweight, corrosion-resistant, and offer low friction. They are often used in applications where reduced noise, lubrication-free operation, and resistance to chemicals or moisture are desired.
- Specialty Alloys: In specific industries or applications with extreme conditions, specialty alloys such as stainless steel alloys, nickel alloys, or heat-resistant alloys may be used to provide exceptional strength, corrosion resistance, or temperature resistance.
It’s important to consider the material compatibility with the environment, load requirements, and other factors when selecting an industrial chain for a particular application. Consulting with manufacturers or industry experts can help determine the most suitable material for specific industrial chain needs.
editor by CX 2024-05-13
China factory ISO16949: 2009 Approved Professional factory made industrial conveyor standard chain
Product Description
ISO16949: 2009 Approved Industrial Chain
Why Choose Us?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in china and have 6 subsidiaries abroad;
2. we covering a production area of 200,100 square meters, have more than 1,800 sets of advanced equipment and over 3,100 highly skilled employees, the annual production capacity has exceeded 20,000,000meters;
3. we specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, industrial chains, sprockets, gears, wheels and so on;
4. we have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
5. Our partners among world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, etc.
1. Industrial Chain Parts
2. Production flow chart
1. Incoming material
2. Inspection
3. Production of chain board (cold roll steel/punch/heat treatment/shot blasting/cleaning)
4. Production of roller(burr wiping & smear/heat treatment/wiping grinding/cleaning)
5. Production of quill(burr wiping & smear/centerless cylindrical grinding/heat treatment/shining)
6. Production of shaft(cutting/chamfering/heat treatment/ centerless cylindrical grinding/cleaning)
7. Assembling
8. Final inspection
9. Packing
3. Certificate
4. Company Information
HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd was founded in 1 9 9 1, and now it has five wholly owned subsidiaries, one in ZheJiang province, other four in HangZhou, ZHangZhoug province, it is a professional manufacturer of chains, sprockets, tooth gears and various power transmission products.
The group has XIHU (WEST LAKE) DIS.HUA, ZIQIANG brands, is focused on producing all variety of standard roller chains and special chains, such as conveyor chain, stainless steel chain, agricultural chain. With Xihu (West Lake) Dis.hua brand registered in more than 70 countries like America, Europe, Japan, it is building long term cooperation with these world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR.
There is a technical center of province level, Xihu (West Lake) Dis.hua academician working station, experiment station for Xihu (West Lake) Dis.hua post doctors, and national hundreds of program set up in Xihu (West Lake) Dis.hua group. With these platforms and strong technical ability, the more than hundreds of Engineers and technicians have developed all variety of special high precise and high strength products, conducted mold programs for key components in the car and national industry revitalizing program.
Great attention has been paid on environmental protection and energy saving. The product well displays environmental protection and energy saving. In the year of 2 0 0 0, Xihu (West Lake) Dis.hua took the lead in gaining I S O 1 4 0 0 1 environment management certificate and thereafter passed the inspection of clean production and recycling economy, winning the title of “ZHangZhoug Green Enterprise”.
“We are always serving our customers with our best products.”
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Conveyor Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Electroplating |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*11/128" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
Can an industrial chain be retrofitted to an existing conveyor system?
Yes, an industrial chain can be retrofitted to an existing conveyor system in many cases. Retrofitting involves replacing the existing conveyor belt or alternative power transmission system with an industrial chain to improve performance, increase load capacity, or meet specific application requirements. Here are the key considerations for retrofitting an industrial chain:
- System compatibility: Before retrofitting, it is essential to evaluate the compatibility of the existing conveyor system with an industrial chain. Consider factors such as the structure, design, and components of the conveyor system to ensure proper fit and functionality.
- Chain selection: Choose an industrial chain that is suitable for the specific application requirements and aligns with the load capacity, speed, and environmental conditions of the conveyor system. Consider factors such as chain type, pitch, material, and lubrication requirements.
- Drive system adaptation: Retrofitting an industrial chain may require adjustments to the drive system of the conveyor. This may involve replacing the existing drive components or modifying the drive mechanism to accommodate the chain drive.
- Installation and alignment: Proper installation and alignment of the industrial chain are crucial for optimal performance. Ensure that the chain is tensioned correctly, aligned with the sprockets, and properly lubricated.
- Maintenance and monitoring: Implement a maintenance plan to regularly inspect and lubricate the industrial chain. Monitor the chain’s performance, including tension, wear, and any signs of failure, to ensure smooth and efficient operation.
- Safety considerations: Retrofitting an industrial chain requires adherence to safety standards and guidelines. Ensure that the retrofitting process does not compromise the safety of personnel or the integrity of the conveyor system.
It is recommended to consult with an experienced engineer or conveyor system specialist when retrofitting an industrial chain to an existing conveyor system. They can provide expert advice, conduct a thorough assessment, and ensure a successful retrofit that improves the performance and reliability of the conveyor system.
Can an industrial chain be used in high-temperature environments?
An industrial chain’s suitability for high-temperature environments depends on the specific chain type, material, and operating conditions. While some industrial chains are designed to withstand elevated temperatures, others may experience performance issues or damage when exposed to excessive heat.
Industrial chains used in high-temperature applications are typically constructed using materials that exhibit excellent heat resistance. Common materials include heat-resistant alloys, stainless steel, or specialized coatings that can withstand the elevated temperatures without compromising the chain’s strength or integrity.
When considering the use of an industrial chain in high-temperature environments, several factors should be taken into account:
- Temperature Range: Determine the maximum temperature the industrial chain will be exposed to. Different chain materials have different temperature limits, and it’s crucial to select a chain that can withstand the specific temperature range.
- Chain Type: Certain chain types, such as roller chains or silent chains, may be better suited for high-temperature applications than others. Consult the manufacturer’s guidelines and specifications to ensure the chosen chain type is suitable for the intended temperature range.
- Lubrication: Proper lubrication is essential in high-temperature environments to minimize friction, reduce wear, and ensure smooth chain operation. Special high-temperature lubricants or dry lubrication methods may be required to maintain chain performance under elevated temperatures.
- Heat Dissipation: Consider the ability of the industrial chain and the surrounding equipment to dissipate heat effectively. In some cases, additional cooling mechanisms or heat shielding may be necessary to protect the chain and prevent overheating.
- Application Requirements: Assess the specific demands of the application, such as load, speed, and cyclic operation, and ensure that the chosen industrial chain can handle these conditions at high temperatures.
It’s important to consult the manufacturer’s recommendations and technical documentation to verify the suitability of an industrial chain for high-temperature environments. Working with experienced engineers or industry experts can also provide valuable insights and guidance in selecting the appropriate chain for such applications.
What factors should be considered when designing an industrial chain system?
Designing an industrial chain system involves careful consideration of various factors to ensure optimal performance, reliability, and safety. Here are some key factors to consider:
- Load Requirements: Determine the maximum load the chain system will need to handle, including static and dynamic loads. Consider factors such as weight, acceleration, deceleration, and shock loads.
- Speed and Acceleration: Take into account the required speed and acceleration of the system. High-speed applications may require special chain designs to maintain stability and reduce wear.
- Environmental Conditions: Consider the operating environment, including temperature variations, moisture levels, presence of chemicals or corrosive substances, and exposure to dust or debris. Choose a chain material and coating that can withstand the specific environmental conditions.
- Space Limitations: Evaluate the available space for installing the chain system. Consider factors such as clearance requirements, vertical or horizontal orientation, and any limitations imposed by surrounding equipment or structures.
- Maintenance and Lubrication: Determine the maintenance requirements of the chain system, including lubrication needs and accessibility for inspection and repairs. Consider if a self-lubricating or low-maintenance chain option is desirable.
- Noise and Vibration: Assess the noise and vibration levels associated with the chain system. Choose a chain design that minimizes noise and ensures smooth operation.
- Service Life and Durability: Estimate the expected service life of the chain system based on the application requirements and the durability of the chosen chain material and design.
- Safety Considerations: Ensure that the design adheres to safety standards and guidelines, including proper guarding, emergency stops, and adequate tensioning mechanisms.
- Compatibility and Interchangeability: Consider the compatibility and interchangeability of the chain system with other components, such as sprockets, shafts, and accessories, to facilitate easy installation, replacement, and maintenance.
By carefully considering these factors during the design phase, engineers can create an industrial chain system that meets the specific requirements of the application, ensures efficient operation, and maximizes the lifespan of the chain system.
editor by CX 2024-05-07
China factory 08B ISO Standard Industrial Transmission Roller Chain
Product Description
Detailed Photos
Product Description
| Item Name | Standrad transmission Roller Chains | Model | Series A, Series B |
| Row | Simplex Duplex Triplrex |
Application | Machinery Parts |
| Suiface Treament | netural/sand-blasted/shot-peening | Certification | ISO, ANSI, DIN, BS |
| Packing | Packaged in boxes and wooden cases, or packaged in reels and then on pallets | Port | Any sea port or airport in china |
Standard roller chains are a type of industrial chain that is commonly used in power transmission
applications. They consist of a series of cylindrical rollers that are linked together by side plates.
The rollers rotate within the links, transmitting power from 1 sprocket to another.
Standard roller chains are available in a range of sizes and configurations to fit different industrial
applications. They are made from high-quality materials, such as carbon steel or stainless steel,
which are resistant to wear, corrosion, and fatigue.
These chains are designed to provide smooth and efficient power transmission, with minimal energy
loss. They have a high load-bearing capacity, making them suitable for use in heavy-duty machinery,
such as conveyors, elevators, and industrial equipment.
Standard roller chains are also easy to install and maintain, with simple lubrication requirements to
ensure long-lasting performance. Overall, they offer a reliable and cost-effective solution for power
transmission in a wide range of industrial applications.
Other Products
Company Profile
Packaging & Shipping
After Sales Service
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery |
| Surface Treatment: | Netural/Sand-Blasted/Shot-Peening |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Surface: | Shot Peening, Black, Blue or Original |
| Samples: |
US$ 1.28/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using plastic industrial chains?
Plastic industrial chains offer several advantages in various applications. Here are some benefits of using plastic industrial chains:
- Corrosion resistance: Plastic chains are highly resistant to corrosion, making them suitable for use in corrosive environments where metal chains may degrade over time.
- Chemical resistance: Plastic chains can withstand exposure to a wide range of chemicals without deteriorating, making them ideal for applications in chemical processing or handling.
- Lightweight: Plastic chains are significantly lighter than their metal counterparts, reducing the overall weight of the system and allowing for easier handling and installation.
- Low noise: Plastic chains produce less noise during operation compared to metal chains, making them suitable for applications where noise reduction is important, such as in food processing or packaging.
- Self-lubricating: Some plastic chains are designed with self-lubricating properties, reducing the need for frequent lubrication and maintenance.
- High strength: Despite their lightweight nature, plastic chains can still provide high tensile strength and load-bearing capabilities, making them suitable for various heavy-duty applications.
- Low friction: Plastic chains exhibit low friction characteristics, resulting in smoother and more efficient operation, reducing power consumption and wear.
- Design flexibility: Plastic chains can be molded into various shapes and sizes, allowing for customization and adaptation to specific application requirements.
- Cost-effective: Plastic chains are often more cost-effective compared to metal chains, making them an economical choice for many industrial applications.
Plastic industrial chains offer a range of benefits, including resistance to corrosion, chemicals, and noise, lightweight design, self-lubrication, and design flexibility, making them suitable for a wide range of industries and applications.
How do you optimize the efficiency of an industrial chain system?
Optimizing the efficiency of an industrial chain system involves various factors and considerations. Here are some key steps to achieve maximum efficiency:
1. Proper Design: Ensure that the industrial chain system is designed correctly for the specific application. Consider factors such as load capacity, speed, environment, and required service life when selecting the chain and related components.
2. Adequate Lubrication: Proper lubrication is essential for reducing friction, wear, and energy loss in the chain system. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant type and quantity.
3. Correct Tensioning: Maintaining the right tension in the chain is crucial for optimal performance. Over-tensioning or under-tensioning can lead to increased wear, power loss, and premature failure. Regularly check and adjust the tension as per the manufacturer’s guidelines.
4. Alignment and Sprocket Inspection: Ensure proper alignment of the chain and sprockets. Misalignment can cause excessive wear and energy loss. Regularly inspect the sprockets for signs of wear, damage, or misalignment, and replace or adjust as necessary.
5. Minimize Friction and Resistance: Reduce friction and resistance throughout the chain system by keeping the components clean and free from debris. Regularly clean and inspect the chain, sprockets, and guides to remove any accumulated dirt or contaminants.
6. Maintenance and Inspection: Implement a regular maintenance and inspection schedule for the entire chain system. This includes checking for wear, lubrication status, tension, and alignment. Address any issues promptly to prevent further damage and ensure optimal performance.
7. Training and Education: Provide proper training to operators and maintenance personnel on the correct handling, operation, and maintenance of the industrial chain system. This will help ensure that everyone understands the importance of efficiency and follows best practices.
By following these optimization strategies, the efficiency of an industrial chain system can be improved, leading to reduced energy consumption, extended service life, and cost savings in the long run.
What are the advantages of using an industrial chain in industrial settings?
An industrial chain offers several advantages that make it a popular choice in industrial settings. Here are some key benefits:
- High load capacity: Industrial chains are designed to handle heavy loads and provide reliable power transmission, making them suitable for applications that require robust and durable components.
- Wide range of applications: Industrial chains find application in various industries, including manufacturing, automotive, mining, construction, agriculture, and more. They can be used for conveying, lifting, driving, and transferring power in different types of machinery and equipment.
- Efficient power transmission: Industrial chains have high efficiency in transferring power from one component to another, minimizing energy loss and maximizing the overall performance of the machinery.
- Flexible design: Industrial chains come in different sizes, configurations, and materials, allowing for flexibility in design and accommodating various application requirements. They can be customized to fit specific needs, offering versatility in industrial settings.
- Durable and long-lasting: Industrial chains are built to withstand heavy-duty operations and harsh environments. They are constructed using high-quality materials and undergo heat treatment or surface hardening processes to enhance their strength, durability, and resistance to wear and fatigue.
- Reliable and low-maintenance: Industrial chains are designed for continuous operation with minimal maintenance. Proper lubrication and periodic inspection are typically sufficient to ensure their reliable performance and extend their service life.
- Cost-effective: Industrial chains provide a cost-effective solution for power transmission compared to other alternatives. They have a relatively low initial cost, require less maintenance, and have a long lifespan, resulting in reduced downtime and overall operational costs.
- Easy installation and replacement: Industrial chains are designed for ease of installation and replacement. With standardized dimensions and readily available components, they can be quickly installed or replaced, minimizing downtime and maximizing productivity.
Overall, industrial chains offer durability, versatility, and efficiency, making them a preferred choice in industrial settings where reliable power transmission and heavy-load handling are required.
editor by CX 2024-04-24
China manufacturer ISO16949: 2009 Approved Professional factory made industrial conveyor standard chain
Product Description
ISO16949: 2009 Approved Industrial Chain
Why Choose Us?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in china and have 6 subsidiaries abroad;
2. we covering a production area of 200,100 square meters, have more than 1,800 sets of advanced equipment and over 3,100 highly skilled employees, the annual production capacity has exceeded 20,000,000meters;
3. we specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, industrial chains, sprockets, gears, wheels and so on;
4. we have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
5. Our partners among world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, etc.
1. Industrial Chain Parts
2. Production flow chart
1. Incoming material
2. Inspection
3. Production of chain board (cold roll steel/punch/heat treatment/shot blasting/cleaning)
4. Production of roller(burr wiping & smear/heat treatment/wiping grinding/cleaning)
5. Production of quill(burr wiping & smear/centerless cylindrical grinding/heat treatment/shining)
6. Production of shaft(cutting/chamfering/heat treatment/ centerless cylindrical grinding/cleaning)
7. Assembling
8. Final inspection
9. Packing
3. Certificate
4. Company Information
HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd was founded in 1 9 9 1, and now it has five wholly owned subsidiaries, one in ZheJiang province, other four in HangZhou, ZHangZhoug province, it is a professional manufacturer of chains, sprockets, tooth gears and various power transmission products.
The group has XIHU (WEST LAKE) DIS.HUA, ZIQIANG brands, is focused on producing all variety of standard roller chains and special chains, such as conveyor chain, stainless steel chain, agricultural chain. With Xihu (West Lake) Dis.hua brand registered in more than 70 countries like America, Europe, Japan, it is building long term cooperation with these world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR.
There is a technical center of province level, Xihu (West Lake) Dis.hua academician working station, experiment station for Xihu (West Lake) Dis.hua post doctors, and national hundreds of program set up in Xihu (West Lake) Dis.hua group. With these platforms and strong technical ability, the more than hundreds of Engineers and technicians have developed all variety of special high precise and high strength products, conducted mold programs for key components in the car and national industry revitalizing program.
Great attention has been paid on environmental protection and energy saving. The product well displays environmental protection and energy saving. In the year of 2 0 0 0, Xihu (West Lake) Dis.hua took the lead in gaining I S O 1 4 0 0 1 environment management certificate and thereafter passed the inspection of clean production and recycling economy, winning the title of “ZHangZhoug Green Enterprise”.
“We are always serving our customers with our best products.”
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Conveyor Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Electroplating |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*11/128" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
How do you troubleshoot chain skipping or slipping issues in an industrial chain?
Chain skipping or slipping issues in an industrial chain can lead to decreased efficiency and potential equipment damage. Here are some steps to troubleshoot and address these issues:
- Check chain tension: Ensure that the chain is properly tensioned according to the manufacturer’s recommendations. An overly loose or tight chain can cause skipping or slipping.
- Inspect sprockets: Examine the sprockets for signs of wear, damage, or misalignment. Worn or damaged sprocket teeth can cause chain skipping. Correct any alignment issues and replace worn sprockets if necessary.
- Inspect chain condition: Inspect the chain for signs of wear, elongation, or damage. A worn or stretched chain may not properly engage with the sprockets, leading to skipping or slipping. If the chain is significantly worn, it may need to be replaced.
- Clean and lubricate the chain: Clean the chain thoroughly to remove any debris or contaminants that may be affecting its performance. Apply a suitable lubricant to ensure smooth operation and reduce friction.
- Check drive system components: Examine other components of the drive system, such as bearings, shafts, and gears, for any signs of damage or misalignment. These components can also contribute to chain skipping or slipping.
- Adjust alignment: Ensure that the entire chain drive system is properly aligned. Misalignment can cause uneven tension distribution and lead to chain skipping. Adjust the alignment as needed.
- Inspect drive system tensioners: If the chain drive system includes tensioners, check their condition and adjustment. A malfunctioning or improperly adjusted tensioner can contribute to chain skipping.
- Consult manufacturer guidelines: Refer to the manufacturer’s guidelines and specifications for the specific industrial chain and equipment being used. Follow their recommended troubleshooting steps and maintenance practices.
- Seek professional assistance if needed: If the issue persists or if you are unsure about the troubleshooting process, it is recommended to seek assistance from a qualified technician or the manufacturer’s technical support team.
Addressing chain skipping or slipping issues promptly is important to prevent further damage and maintain the efficiency and reliability of the industrial chain system.
What are the noise levels associated with industrial chains?
The noise levels associated with industrial chains can vary depending on several factors, including chain design, lubrication, and operating conditions.
Chain Design: The design of the industrial chain, including the type of chain and its construction, can impact noise levels. Chains with smoother surfaces and precision manufacturing techniques tend to produce less noise.
Lubrication: Proper lubrication of the chain is essential for reducing noise. Applying a suitable lubricant to the chain can minimize friction and vibration, resulting in quieter operation.
Operating Conditions: The operating conditions of the industrial chain, such as the load, speed, and tension, can also affect noise levels. Higher loads and speeds, as well as inadequate tensioning, can increase noise levels.
Overall, it is important to consider noise levels when using industrial chains, particularly in noise-sensitive environments. Implementing proper chain design, regular lubrication, and maintaining appropriate operating conditions can help minimize noise and create a more comfortable work environment.
What materials are commonly used in industrial chains?
Industrial chains are constructed using various materials to meet specific application requirements. The choice of material depends on factors such as load capacity, environmental conditions, corrosion resistance, and temperature resistance. Here are some commonly used materials in industrial chains:
- Carbon Steel: Carbon steel is widely used in industrial chains due to its strength, durability, and affordability. It offers good resistance to wear and can handle moderate loads in standard operating conditions.
- Alloy Steel: Alloy steels are alloyed with other elements to enhance their mechanical properties, such as increased strength, hardness, and wear resistance. Alloy steel chains are commonly used in heavy-duty applications where higher load capacities and greater toughness are required.
- Stainless Steel: Stainless steel chains are highly corrosion-resistant and are suitable for applications where exposure to moisture, chemicals, or high temperatures is a concern. They offer excellent durability and can withstand harsh environments, making them ideal for industries such as food processing, pharmaceuticals, and marine applications.
- Plastic: Plastic chains, typically made from engineering-grade polymers such as acetal or nylon, are lightweight, corrosion-resistant, and offer low friction. They are often used in applications where reduced noise, lubrication-free operation, and resistance to chemicals or moisture are desired.
- Specialty Alloys: In specific industries or applications with extreme conditions, specialty alloys such as stainless steel alloys, nickel alloys, or heat-resistant alloys may be used to provide exceptional strength, corrosion resistance, or temperature resistance.
It’s important to consider the material compatibility with the environment, load requirements, and other factors when selecting an industrial chain for a particular application. Consulting with manufacturers or industry experts can help determine the most suitable material for specific industrial chain needs.
editor by CX 2024-04-23
China Custom 08B ISO Standard Industrial Transmission Roller Chain
Product Description
Detailed Photos
Product Description
| Item Name | Standrad transmission Roller Chains | Model | Series A, Series B |
| Row | Simplex Duplex Triplrex |
Application | Machinery Parts |
| Suiface Treament | netural/sand-blasted/shot-peening | Certification | ISO, ANSI, DIN, BS |
| Packing | Packaged in boxes and wooden cases, or packaged in reels and then on pallets | Port | Any sea port or airport in china |
Standard roller chains are a type of industrial chain that is commonly used in power transmission
applications. They consist of a series of cylindrical rollers that are linked together by side plates.
The rollers rotate within the links, transmitting power from 1 sprocket to another.
Standard roller chains are available in a range of sizes and configurations to fit different industrial
applications. They are made from high-quality materials, such as carbon steel or stainless steel,
which are resistant to wear, corrosion, and fatigue.
These chains are designed to provide smooth and efficient power transmission, with minimal energy
loss. They have a high load-bearing capacity, making them suitable for use in heavy-duty machinery,
such as conveyors, elevators, and industrial equipment.
Standard roller chains are also easy to install and maintain, with simple lubrication requirements to
ensure long-lasting performance. Overall, they offer a reliable and cost-effective solution for power
transmission in a wide range of industrial applications.
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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery |
| Surface Treatment: | Netural/Sand-Blasted/Shot-Peening |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Surface: | Shot Peening, Black, Blue or Original |
| Samples: |
US$ 1.28/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the safety measures for working with heavy-duty industrial chains?
Working with heavy-duty industrial chains requires adherence to proper safety measures to ensure the well-being of personnel and the prevention of accidents. Here are some key safety measures to consider:
- Personal protective equipment (PPE): Operators and personnel working with industrial chains should wear appropriate PPE, including safety goggles, gloves, steel-toed boots, and protective clothing, to protect against potential hazards.
- Training and education: Ensure that all individuals involved in working with industrial chains receive proper training and education on safe operating procedures, equipment handling, and maintenance practices. This includes understanding the specific risks and hazards associated with heavy-duty chains.
- Machine guarding: Implement machine guarding measures to prevent accidental contact with moving chain components. This may include installing barriers, safety covers, or interlocking devices to prevent unauthorized access to the chain and related machinery.
- Proper installation: Follow manufacturer guidelines and recommendations for the proper installation of heavy-duty industrial chains. Improper installation can lead to chain failure or accidents during operation. Ensure that chains are correctly tensioned, aligned, and securely fastened.
- Maintenance and inspection: Regularly inspect and maintain the industrial chains to identify any signs of wear, damage, or fatigue. Replace worn or damaged components promptly to prevent chain failure. Follow a maintenance schedule that includes lubrication, tension adjustment, and inspection of chain links, sprockets, and other relevant parts.
- Lockout/tagout procedures: Establish lockout/tagout procedures to ensure that industrial chains are de-energized and secured before performing maintenance, repair, or adjustment tasks. This helps prevent accidental startup or movement of the chain during work.
- Risk assessment: Conduct a comprehensive risk assessment of the work environment to identify potential hazards associated with heavy-duty industrial chains. Implement appropriate control measures to mitigate the identified risks.
- Emergency preparedness: Have emergency protocols in place, including clear evacuation routes, accessible emergency stop buttons, and proper communication channels to respond quickly to any incidents or accidents involving industrial chains.
It is essential to follow local safety regulations, industry standards, and manufacturer recommendations specific to the heavy-duty industrial chains being used. Regular safety training, awareness, and ongoing monitoring of the work environment contribute to a safe and productive operation involving industrial chains.
How do you calculate the required length of an industrial chain?
Calculating the required length of an industrial chain involves considering several factors such as the distance between sprockets, the number of chain links, and any additional allowances for tensioning and adjustment. Here is a step-by-step process to calculate the required chain length:
- Measure the Center-to-Center Distance: Measure the distance between the center of the drive sprocket and the center of the driven sprocket. This is the center-to-center distance or pitch length.
- Determine the Number of Chain Links: Determine the number of chain links required by dividing the center-to-center distance by the pitch or the distance between adjacent chain pins.
- Add Allowances: Add allowances to account for tensioning and adjustment. The specific allowances depend on the type of industrial chain and the application requirements. Typically, an additional one or two links are added to accommodate tensioning and ensure proper chain engagement.
- Calculate the Total Chain Length: Multiply the number of chain links by the pitch or distance between adjacent chain pins. This will give you the total chain length required.
It’s important to note that industrial chains are often sold in standard lengths or in increments of a certain number of chain links. In such cases, you may need to select the nearest standard chain length that meets your calculated requirements.
It is recommended to consult the manufacturer’s guidelines, technical specifications, or engineering resources for accurate and specific calculations based on the type and size of the industrial chain being used.
How does an industrial chain work in a manufacturing process?
An industrial chain plays a crucial role in a manufacturing process by facilitating the movement of materials or products along a predetermined path. Here’s a detailed explanation of how an industrial chain works:
- Input of materials: The manufacturing process begins with the input of raw materials or components onto the industrial chain. These materials are usually placed onto the chain manually or through automated systems.
- Chain movement: The industrial chain is set into motion, either by a motor or by connecting it to a power source. As the chain moves, it carries the materials or products along its path.
- Transfer and handling: The materials or products are transferred from one workstation to another as they move along the industrial chain. This transfer can involve various processes such as assembly, inspection, packaging, or any other manufacturing operation.
- Control and synchronization: The movement of the industrial chain is controlled and synchronized to ensure proper timing and coordination of the manufacturing process. This can be achieved through the use of sensors, actuators, and control systems that monitor and adjust the speed, direction, and position of the chain.
- Output and completion: As the materials or products reach the end of the industrial chain, they are either ready for further processing or considered as finished goods. They are then removed from the chain and directed to the next stage of the manufacturing process or prepared for shipment.
The working principle of an industrial chain involves the continuous loop movement of the chain, which allows for the smooth and controlled transfer of materials or products. The chain’s design, including the type of links, pitch, and attachments, is optimized to meet the specific requirements of the manufacturing process, such as load capacity, speed, and environmental conditions.
By utilizing an industrial chain in a manufacturing process, companies can achieve increased efficiency, improved productivity, and enhanced automation. The precise and reliable movement of materials or products provided by the industrial chain ensures a streamlined and synchronized manufacturing operation.
editor by CX 2024-04-17
China supplier ISO/ANSI/DIN Standard Short Pitch Precision Stainless Steel Hardware Transmission Motorcycle Industrial Roller Chain
Product Description
ISO/ANSI/DIN Standard Short Pitch Precision Stainless Steel Hardware Transmission Motorcycle Industrial Roller Chain
Product Description
1. Material: Stainless Steel 304 & 316 / Alloy Carbon Steel
2. Surface Treatment: Shot peening / Zinc-plated / Nickel-plated / Dacromet-plated
3. Chain No:
35SS-1, 40SS-1, 50SS-1, 60SS-1, 80SS-1, 100SS-1, 120SS-1, 140SS-1;
35SS-2, 40SS-2, 50SS-2, 60SS-2, 80SS-2, 100SS-2, 120SS-2, 140SS-2;
35SS-3, 40SS-3, 50SS-3, 60SS-3, 80SS-3, 100SS-3, 120SS-3, 140SS-3;
4. Application: Stainless Steel Chains are used in so many industries, such as machine manufacturing, food machine, etc. Also are suitable for high and low temperature conditions.
5. Characteristic:
1. The chain can be used on the both sides of multi-axle transmission.
2. Easy installation and replacement.
3. It can obtain larger reduction ratio.
4. The roller chain has good elasticity, high strength and each hinge part has lubricating oil, so it can be stored easliy. Thus, compared with the rigid contact tooth, it has good cushioning and vibration absorbing ability.
| Product name | Stainless Steel Roller Chain From China |
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: 45Mn, 42CrMo, 20CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Shot peening, Blackening, Oxygenation, Polishing, Zinc-plated, Nickel-plated, Anodized, etc. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO standard |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | First quality, Best service, Competitive price, Fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
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Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain |
|---|---|
| Material: | Stainless steel |
| Structure: | Roller Chain |
| 40-1: | 1/2" |
| 50-1: | 5/8" |
| 60-1: | 3/4" |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using plastic industrial chains?
Plastic industrial chains offer several advantages in various applications. Here are some benefits of using plastic industrial chains:
- Corrosion resistance: Plastic chains are highly resistant to corrosion, making them suitable for use in corrosive environments where metal chains may degrade over time.
- Chemical resistance: Plastic chains can withstand exposure to a wide range of chemicals without deteriorating, making them ideal for applications in chemical processing or handling.
- Lightweight: Plastic chains are significantly lighter than their metal counterparts, reducing the overall weight of the system and allowing for easier handling and installation.
- Low noise: Plastic chains produce less noise during operation compared to metal chains, making them suitable for applications where noise reduction is important, such as in food processing or packaging.
- Self-lubricating: Some plastic chains are designed with self-lubricating properties, reducing the need for frequent lubrication and maintenance.
- High strength: Despite their lightweight nature, plastic chains can still provide high tensile strength and load-bearing capabilities, making them suitable for various heavy-duty applications.
- Low friction: Plastic chains exhibit low friction characteristics, resulting in smoother and more efficient operation, reducing power consumption and wear.
- Design flexibility: Plastic chains can be molded into various shapes and sizes, allowing for customization and adaptation to specific application requirements.
- Cost-effective: Plastic chains are often more cost-effective compared to metal chains, making them an economical choice for many industrial applications.
Plastic industrial chains offer a range of benefits, including resistance to corrosion, chemicals, and noise, lightweight design, self-lubrication, and design flexibility, making them suitable for a wide range of industries and applications.
What are the environmental considerations when using an industrial chain?
When using an industrial chain, there are several environmental considerations to take into account:
1. Lubrication: Proper lubrication of the chain is important not only for its performance but also for environmental reasons. Using environmentally-friendly lubricants can help minimize the impact on the environment, especially in applications where there is a risk of lubricant leakage or contamination.
2. Material Selection: Choosing the right materials for the chain and its components is crucial. Opting for materials that are resistant to corrosion and wear can extend the chain’s lifespan and reduce the need for frequent replacements, thus minimizing waste.
3. Maintenance and Inspection: Regular maintenance and inspection of the chain can help identify any potential issues early on, preventing unexpected failures and reducing the environmental impact of unplanned downtime and repairs.
4. Noise and Vibration: Industrial chains can generate noise and vibrations during operation, which may have environmental implications, especially in noise-sensitive areas or where worker comfort is a priority. Implementing measures to minimize noise and vibration, such as proper lubrication, chain tensioning, and damping systems, can help mitigate these effects.
5. Waste Management: Proper disposal and recycling of worn-out or damaged chain components are important to minimize the environmental impact. Recycling programs or partnering with responsible waste management companies can ensure that discarded chain components are properly handled and disposed of in an environmentally friendly manner.
By considering these environmental factors and implementing appropriate measures, the use of industrial chains can be made more sustainable and environmentally responsible.
What are the different types of industrial chains?
Industrial chains are available in various types, each designed to suit specific applications and requirements. Here are some common types of industrial chains:
- Roller chains: Roller chains are the most common type of industrial chains. They consist of a series of interconnected rollers that engage with the sprockets to transmit power and facilitate the movement of materials.
- Conveyor chains: Conveyor chains are specifically designed for use in conveyor systems. They have attachments or slats that allow them to carry materials or products along a horizontal or inclined path.
- Leaf chains: Leaf chains are made up of interlocking plates or links that provide high tensile strength and resistance to fatigue. They are commonly used in applications that require heavy lifting or load-bearing capabilities.
- Wire mesh chains: Wire mesh chains are composed of interconnected wire mesh links. They are often used in applications that involve high-temperature environments, such as oven conveyors or drying processes.
- Bucket elevator chains: Bucket elevator chains are designed for vertical lifting applications, typically used in industries such as agriculture, mining, and construction. They feature buckets that carry materials as they move upward.
- Precision chains: Precision chains are engineered to provide precise positioning and accurate movement. They are commonly used in applications such as robotics, automation, and CNC machinery.
- Specialty chains: Specialty chains are designed for specific applications and industries. Examples include agricultural chains, escalator chains, drag chains, and many more.
Each type of industrial chain has its unique design features, materials, and applications. The selection of the appropriate chain type depends on factors such as load capacity, speed, environment, and specific operational requirements.
editor by CX 2024-04-15
China supplier Factory OEM ODM Customized and Standard Stainless Steel Material Roller Chain/Agriculture Chain/Industrial Chain
Product Description
| Chain No | Pitch | Width Between Inner Plates |
Pin Dia |
Pin Length |
Inner Plate Depth |
Average Tensile Strength |
Weight |
| Mm | mm | mm | mm | mm | mm | Kn | kg/m |
| 04B-1 | 6.000 | 2.80 | 1.85 | 6.80 | 5.00 | 3.2 | 0.11 |
| 05B-1 | 8.000 | 3.00 | 2.31 | 8.20 | 7.10 | 5.9 | 0.20 |
| *06B-1 | 9.525 | 5.72 | 3.28 | 13.15 | 8.20 | 10.4 | 0.41 |
| 08B-1 | 12.700 | 7.75 | 4.45 | 16.70 | 11.80 | 19.40 | 0.69 |
| 10B-1 | 15.875 | 9.65 | 5.09 | 19.50 | 14.70 | 27.50 | 0.93 |
| 12B-1 | 19.050 | 11.68 | 5.72 | 22.50 | 16.00 | 32.20 | 1.15 |
| 16B-1 | 25.400 | 17.02 | 8.28 | 36.10 | 21.00 | 72.80 | 2.71 |
| 20B-1 | 31.750 | 19.56 | 10.19 | 41.30 | 26.40 | 106.7 | 3.70 |
| 24B-1 | 38.100 | 25.40 | 14.63 | 53.40 | 33.20 | 178.0 | 7.10 |
| 28B-1 | 44.450 | 30.99 | 15.90 | 65.10 | 36.70 | 222.0 | 8.50 |
| 32B-1 | 50.800 | 30.99 | 17.81 | 66.00 | 42.00 | 277.5 | 10.25 |
| 40B-1 | 63.50 | 38.10 | 22.89 | 82.20 | 52.96 | 394.0 | 16.35 |
| 48B-1 | 76.20 | 45.72 | 29.24 | 99.10 | 63.80 | 621.6 | 25.00 |
| 56B-1 | 88.90 | 53.34 | 34.32 | 114.60 | 77.80 | 940.0 | 35.78 |
Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of “quality first, customer first and credit-based” since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a CHINAMFG situation since the trend of economic globalization has developed with anirresistible force.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Food Machinery |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Double Pitch Chain |
| Tensile Strength: | High |
| Customization: |
Available
| Customized Request |
|---|
What are the factors to consider when selecting the pitch of an industrial chain?
The pitch of an industrial chain refers to the distance between adjacent pins or rollers on the chain. When selecting the pitch of an industrial chain, several factors should be considered:
- Load requirements: The pitch of the chain should be selected based on the expected load that the chain will need to carry. Higher loads typically require larger pitch sizes to ensure sufficient strength and durability.
- Speed of operation: The chain’s pitch should be chosen based on the speed at which the chain will be operating. Higher speeds may require smaller pitch sizes to maintain smooth and efficient operation.
- Space limitations: The available space for the chain system should be considered when selecting the pitch. Smaller pitch sizes can accommodate tighter spaces, while larger pitch sizes may be suitable for applications with more ample space.
- Application requirements: The specific requirements of the application should be taken into account. Factors such as the type of load being transported, the operating environment (temperature, moisture, etc.), and any special considerations (e.g., noise reduction, corrosion resistance) can influence the pitch selection.
- Chain compatibility: It is essential to ensure that the selected chain pitch is compatible with the sprockets or gears used in the system. The chain and sprocket/gear pitch should match to ensure proper engagement and efficient power transmission.
- Service life expectations: Consideration should be given to the desired service life of the chain. In applications with high-cycle operations or demanding conditions, selecting a chain with a smaller pitch size or a specialized design may be necessary to enhance longevity.
By carefully considering the load requirements, speed of operation, space limitations, application requirements, chain compatibility, and service life expectations, one can select the appropriate pitch size for an industrial chain that ensures optimal performance and reliability.
What are the common causes of industrial chain failures?
Industrial chain failures can occur due to various factors:
- Excessive load: Applying a load that exceeds the chain’s capacity can lead to stress and failure. It is important to consider the chain’s rated load and choose the appropriate chain for the application.
- Inadequate lubrication: Insufficient or improper lubrication can result in increased friction and wear, leading to premature chain failure. Regular lubrication with the recommended lubricant and following the manufacturer’s guidelines is crucial.
- Improper tensioning: Incorrect chain tension can cause misalignment, premature wear, and failure. Proper tensioning ensures optimal performance and longevity of the chain.
- Misalignment: Poor alignment between the sprockets can cause the chain to wear unevenly and increase the risk of failure. Proper alignment of the sprockets is essential for smooth operation.
- Wear and tear: Continuous use without proper maintenance and regular inspection can result in chain fatigue, elongation, and eventual failure. Regular inspection and timely replacement of worn-out components are necessary to prevent failure.
- Corrosion: Exposure to corrosive environments can weaken the chain material and compromise its integrity. Using corrosion-resistant chains or applying appropriate coatings can mitigate the risk of corrosion-related failures.
- Lack of maintenance: Neglecting routine maintenance tasks such as cleaning, lubrication, and inspection can lead to chain degradation and eventual failure. Regular maintenance is essential to ensure optimal chain performance and longevity.
What are the different types of industrial chains?
Industrial chains are available in various types, each designed to suit specific applications and requirements. Here are some common types of industrial chains:
- Roller chains: Roller chains are the most common type of industrial chains. They consist of a series of interconnected rollers that engage with the sprockets to transmit power and facilitate the movement of materials.
- Conveyor chains: Conveyor chains are specifically designed for use in conveyor systems. They have attachments or slats that allow them to carry materials or products along a horizontal or inclined path.
- Leaf chains: Leaf chains are made up of interlocking plates or links that provide high tensile strength and resistance to fatigue. They are commonly used in applications that require heavy lifting or load-bearing capabilities.
- Wire mesh chains: Wire mesh chains are composed of interconnected wire mesh links. They are often used in applications that involve high-temperature environments, such as oven conveyors or drying processes.
- Bucket elevator chains: Bucket elevator chains are designed for vertical lifting applications, typically used in industries such as agriculture, mining, and construction. They feature buckets that carry materials as they move upward.
- Precision chains: Precision chains are engineered to provide precise positioning and accurate movement. They are commonly used in applications such as robotics, automation, and CNC machinery.
- Specialty chains: Specialty chains are designed for specific applications and industries. Examples include agricultural chains, escalator chains, drag chains, and many more.
Each type of industrial chain has its unique design features, materials, and applications. The selection of the appropriate chain type depends on factors such as load capacity, speed, environment, and specific operational requirements.
editor by CX 2024-04-10
China Hot selling ISO16949: 2009 Approved Professional factory made industrial conveyor standard chain
Product Description
ISO16949: 2009 Approved Industrial Chain
Why Choose Us?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in china and have 6 subsidiaries abroad;
2. we covering a production area of 200,100 square meters, have more than 1,800 sets of advanced equipment and over 3,100 highly skilled employees, the annual production capacity has exceeded 20,000,000meters;
3. we specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, industrial chains, sprockets, gears, wheels and so on;
4. we have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
5. Our partners among world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, etc.
1. Industrial Chain Parts
2. Production flow chart
1. Incoming material
2. Inspection
3. Production of chain board (cold roll steel/punch/heat treatment/shot blasting/cleaning)
4. Production of roller(burr wiping & smear/heat treatment/wiping grinding/cleaning)
5. Production of quill(burr wiping & smear/centerless cylindrical grinding/heat treatment/shining)
6. Production of shaft(cutting/chamfering/heat treatment/ centerless cylindrical grinding/cleaning)
7. Assembling
8. Final inspection
9. Packing
3. Certificate
4. Company Information
HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd was founded in 1 9 9 1, and now it has five wholly owned subsidiaries, one in ZheJiang province, other four in HangZhou, ZHangZhoug province, it is a professional manufacturer of chains, sprockets, tooth gears and various power transmission products.
The group has XIHU (WEST LAKE) DIS.HUA, ZIQIANG brands, is focused on producing all variety of standard roller chains and special chains, such as conveyor chain, stainless steel chain, agricultural chain. With Xihu (West Lake) Dis.hua brand registered in more than 70 countries like America, Europe, Japan, it is building long term cooperation with these world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR.
There is a technical center of province level, Xihu (West Lake) Dis.hua academician working station, experiment station for Xihu (West Lake) Dis.hua post doctors, and national hundreds of program set up in Xihu (West Lake) Dis.hua group. With these platforms and strong technical ability, the more than hundreds of Engineers and technicians have developed all variety of special high precise and high strength products, conducted mold programs for key components in the car and national industry revitalizing program.
Great attention has been paid on environmental protection and energy saving. The product well displays environmental protection and energy saving. In the year of 2 0 0 0, Xihu (West Lake) Dis.hua took the lead in gaining I S O 1 4 0 0 1 environment management certificate and thereafter passed the inspection of clean production and recycling economy, winning the title of “ZHangZhoug Green Enterprise”.
“We are always serving our customers with our best products.”
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Conveyor Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Electroplating |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*11/128" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
What are the advantages of using a silent chain in an industrial application?
A silent chain, also known as an inverted tooth chain or toothed belt, offers several advantages when used in industrial applications:
1. Quiet operation: Silent chains are designed to minimize noise during operation. The toothed design allows for smooth engagement and disengagement of the chain, resulting in reduced noise levels compared to other chain types. This is particularly beneficial in applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
2. High load-carrying capacity: Silent chains are capable of carrying heavy loads due to their robust construction. The interlocking toothed design provides excellent power transmission capabilities, allowing for efficient transfer of high torque and load-bearing capacity. This makes silent chains suitable for applications that require heavy-duty performance.
3. Precise positioning and synchronization: Silent chains provide precise positioning and synchronization between the driving and driven components. The toothed profile ensures accurate motion control, making them ideal for applications that require precise timing, such as conveyors, robotics, and automated systems.
4. Low maintenance requirements: Silent chains require minimal maintenance compared to other chain types. The toothed design reduces the need for frequent lubrication, tensioning, and adjustments. This results in lower maintenance costs and less downtime for maintenance activities.
5. High efficiency: Silent chains have high power transmission efficiency due to their positive engagement between the teeth. This means that less energy is wasted during operation, resulting in improved overall system efficiency.
6. Durability and longevity: Silent chains are designed to withstand demanding industrial environments. They are constructed from high-quality materials, such as alloy steel or stainless steel, which provide excellent strength, wear resistance, and corrosion resistance. This ensures a long service life and reduces the need for frequent replacements.
7. Wide range of applications: Silent chains can be used in various industrial applications, including power transmission systems, conveyors, packaging machinery, printing presses, machine tools, and automotive timing systems. Their versatility makes them suitable for a wide range of industries, including manufacturing, automotive, food processing, and pharmaceutical.
Overall, the advantages of using a silent chain in an industrial application include quiet operation, high load-carrying capacity, precise positioning, low maintenance requirements, high efficiency, durability, and versatility. These benefits make silent chains a preferred choice for many industrial applications where reliable and efficient power transmission is required.
How do you optimize the efficiency of an industrial chain system?
Optimizing the efficiency of an industrial chain system involves various factors and considerations. Here are some key steps to achieve maximum efficiency:
1. Proper Design: Ensure that the industrial chain system is designed correctly for the specific application. Consider factors such as load capacity, speed, environment, and required service life when selecting the chain and related components.
2. Adequate Lubrication: Proper lubrication is essential for reducing friction, wear, and energy loss in the chain system. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant type and quantity.
3. Correct Tensioning: Maintaining the right tension in the chain is crucial for optimal performance. Over-tensioning or under-tensioning can lead to increased wear, power loss, and premature failure. Regularly check and adjust the tension as per the manufacturer’s guidelines.
4. Alignment and Sprocket Inspection: Ensure proper alignment of the chain and sprockets. Misalignment can cause excessive wear and energy loss. Regularly inspect the sprockets for signs of wear, damage, or misalignment, and replace or adjust as necessary.
5. Minimize Friction and Resistance: Reduce friction and resistance throughout the chain system by keeping the components clean and free from debris. Regularly clean and inspect the chain, sprockets, and guides to remove any accumulated dirt or contaminants.
6. Maintenance and Inspection: Implement a regular maintenance and inspection schedule for the entire chain system. This includes checking for wear, lubrication status, tension, and alignment. Address any issues promptly to prevent further damage and ensure optimal performance.
7. Training and Education: Provide proper training to operators and maintenance personnel on the correct handling, operation, and maintenance of the industrial chain system. This will help ensure that everyone understands the importance of efficiency and follows best practices.
By following these optimization strategies, the efficiency of an industrial chain system can be improved, leading to reduced energy consumption, extended service life, and cost savings in the long run.
What are the maintenance requirements for an industrial chain?
Maintaining an industrial chain is crucial to ensure its optimal performance and extend its lifespan. Here are some key maintenance requirements for industrial chains:
- Cleaning: Regularly clean the industrial chain to remove dirt, debris, and contaminants that can cause friction and wear. Use a suitable solvent or cleaning agent recommended by the chain manufacturer.
- Lubrication: Apply the appropriate lubricant to the chain according to the manufacturer’s recommendations. Lubrication reduces friction, minimizes wear, and helps prevent corrosion. Regularly inspect the lubrication levels and replenish as needed.
- Tension Adjustment: Check the tension of the industrial chain regularly. Ensure it is within the recommended range specified by the manufacturer. Improper tension can lead to excessive wear, reduced performance, and increased stress on the chain components.
- Alignment: Verify that the industrial chain is properly aligned with the sprockets or pulleys. Misalignment can cause uneven wear and premature failure. Adjust the alignment as necessary.
- Inspection: Periodically inspect the industrial chain for signs of wear, corrosion, damaged links, or other abnormalities. Look for elongation, bent or broken links, and excessive wear on the sprockets. Replace any worn or damaged components promptly.
- Environment: Consider the environmental conditions in which the industrial chain operates. Protect the chain from excessive moisture, extreme temperatures, and corrosive substances. Implement appropriate measures such as covers, guards, or coatings to safeguard the chain.
- Documentation: Keep records of maintenance activities, including lubrication schedules, tension adjustments, inspections, and any repairs or replacements. This documentation helps track the chain’s history and aids in future maintenance planning.
Following these maintenance requirements will help ensure the reliability, efficiency, and longevity of the industrial chain. It is important to refer to the manufacturer’s guidelines and recommendations for specific maintenance procedures and intervals for your particular chain type and application.
editor by CX 2024-04-09
China Standard Manufacturer From China of Overhead Detachable Drop Forged Conveyor Chain for Slaughtering Line (X348 X458 X658 X678 X698 F100 F160)
Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: X348 X458 X658 X678 X698 F100 F160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
| Model | Pitch | Dimension | Lateral Corner | Standard Measured Length (mm) | Measured Quantity | Tensile Strength (KN) | Weight (Kg/m) | |||||
| A | F | G | J | K | S | |||||||
| 80H | 80 | 73 | 42 | 18.4 | 20 | 34.5 | 19.5 | 7 | 3032/3058 | 38 | 250 | 7.8 |
| X348 | 76.6 | 46 | 27 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| X458 | 102.4 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| 468H | 102.4 | 84.1 | 47.8 | 18 | 29.5 | 42.9 | 22.2 | 9 | 3063.1/3090.2 | 30 | 318 | 11.5 |
| X658 | 153.2 | 55.6 | 35 | 16 | 16 | 57.2 | 17.5 | 7 | 3055.1/3082.8 | 20 | 210 | 4 |
| X678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 698 | 153.2 | 95.25 | 64 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| 998 | 229.4 | 95.25 | 67.5 | 28 | 25.4 | 41.3 | 32 | 5 | 3205/3232.4 | 13 | 515 | 14.8 |
| 9118 | 229.4 | 123.8 | 76.2 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| S348 | 76.6 | 38.9 | 28.6 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| S458 | 102.4 | 52.1 | 35 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| S678 | 153.2 | 69.8 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| S698 | 153.2 | 73 | 68.3 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| S9118 | 229.4 | 98.4 | 77.8 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| F100 | 100 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 2991.3/3018.3 | 30 | 210 | 5.2 |
| F160 | 160 | 78 | 54 | 24 | 20.5 | 36 | 28 | 7 | 3190.7/3219.5 | 20 | 318 | 10.3 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Combined Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*11/128" |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Mould Number: | X458X348 X458 X658 X678 X698 F100 F160 |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you ensure proper tensioning and alignment of an industrial chain drive?
Proper tensioning and alignment of an industrial chain drive are crucial for optimal performance, efficiency, and longevity of the system. Here are the steps to ensure correct tensioning and alignment:
- Tensioning:
1. Determine the manufacturer’s recommended tension for the specific industrial chain being used. This information can usually be found in the chain drive system documentation or provided by the manufacturer.
2. Measure the current tension of the chain using a tension measuring tool or gauge. This is typically done by applying a known force to a specific point on the chain and measuring the elongation or deflection.
3. Compare the measured tension with the recommended tension. If the measured tension is lower, the chain needs to be tensioned, while if it is higher, the tension needs to be reduced.
4. Adjust the tension by either increasing or decreasing the slack in the chain. This is usually done by adjusting the position of the chain tensioner or by altering the position of the chain drive components, such as the motor or sprockets.
5. Repeat the tension measurement and adjustment process until the recommended tension is achieved. It is important to ensure the tension is evenly distributed across the chain.
- Alignment:
1. Check the alignment of the chain drive components, including the motor, sprockets, and shafts. Misalignment can cause excessive wear, noise, and reduced efficiency.
2. Use alignment tools, such as laser alignment devices or straight edges, to assess the alignment of the components. The goal is to ensure that the chain runs parallel to the sprockets and that the sprockets are properly aligned with each other.
3. Make adjustments to correct any misalignment. This may involve shimming or repositioning the components to achieve proper alignment.
4. Verify the alignment by observing the chain’s movement and its interaction with the sprockets during operation. The chain should run smoothly without excessive vibration, noise, or rubbing against the sprocket teeth.
5. Regularly monitor the tension and alignment of the industrial chain drive and make necessary adjustments as part of the routine maintenance program.
Proper tensioning and alignment help minimize chain wear, reduce the risk of premature failure, and ensure smooth and efficient operation of the industrial chain drive system.
What is the load capacity of an industrial chain?
An industrial chain’s load capacity refers to the maximum amount of weight or force it can safely withstand without experiencing failure or damage. The load capacity of an industrial chain depends on several factors, including its design, construction, material, and size.
Industrial chains are engineered and manufactured to handle a wide range of load capacities, from light-duty applications to heavy-duty industrial operations. The load capacity of a specific industrial chain is typically provided by the manufacturer and can be found in product specifications or technical documentation.
The load capacity of an industrial chain is influenced by various factors, such as:
- Chain Type and Size: Different chain types, such as roller chains, silent chains, or engineering steel chains, have varying load capacities. Additionally, the size or pitch of the chain also affects its load capacity, with larger chains generally having higher load capacities.
- Chain Material and Construction: The material used to construct the chain, such as stainless steel, carbon steel, or alloy steel, affects its strength and load-bearing capacity. The chain’s construction, including the number and arrangement of links, also plays a role in determining its load capacity.
- Operating Conditions: The environment in which the industrial chain operates, such as temperature, humidity, and exposure to chemicals or corrosive substances, can impact its load capacity. Extreme conditions may require special chains with higher load ratings.
- Application Requirements: The specific application and the forces involved, such as tension, shock loads, or dynamic forces, need to be considered when determining the appropriate load capacity of an industrial chain.
To ensure the safe and efficient operation of an industrial chain, it is crucial to select a chain with an appropriate load capacity for the intended application. Exceeding the recommended load capacity can lead to premature wear, chain failure, or safety hazards. Consulting the manufacturer’s specifications and guidelines, as well as engineering calculations, can help determine the suitable load capacity for a given industrial chain.
What industries rely heavily on industrial chains?
Industrial chains play a critical role in various industries where the efficient movement of materials and products is essential. Here are some industries that heavily rely on industrial chains:
- Automotive industry: Industrial chains are used in automotive assembly lines for conveying and transferring components, as well as in engine systems for power transmission.
- Food and beverage industry: Industrial chains are widely used in food processing and packaging applications, such as conveying products, sorting, bottling, and canning.
- Mining industry: Industrial chains are utilized in mining equipment and conveyors for transporting ores, minerals, and bulk materials in harsh and demanding environments.
- Construction industry: Industrial chains are employed in construction machinery, such as cranes and excavators, for lifting heavy loads and facilitating construction operations.
- Agricultural industry: Industrial chains are essential in agricultural machinery, including tractors, combines, and harvesters, for power transmission and operating various components.
- Material handling industry: Industrial chains are widely used in material handling systems, such as conveyors, elevators, and warehouse automation, for efficient movement and sorting of goods.
- Paper and printing industry: Industrial chains are used in printing presses, bindery equipment, and paper manufacturing machines for paper handling and conveying.
- Chemical industry: Industrial chains are employed in chemical processing equipment, including mixers, reactors, and dryers, for material handling and process operations.
- Power generation industry: Industrial chains are used in power generation systems, such as steam turbines and generators, for transmitting power and controlling rotational movements.
- Textile industry: Industrial chains are utilized in textile machinery, such as weaving looms and spinning machines, for yarn movement and fabric production.
These are just a few examples, and industrial chains are found in numerous other industries where they enable efficient and reliable material handling, power transmission, and machine operation.
editor by CX 2024-03-18
China Standard Side Guide 3/4 Qlv616 Hv Rpv 6 Pitch 19.05 Steel Industrial Power Transmission Silent Chain
Product Description
Products Collection
Product Description
QLV silent chains are our top-of-the-line solution for your power transmission needs. These chains are designed to offer exceptional performance, efficiency, and noise reduction for machine running.
These chains are made from high-strength steel, with linked plates and pins that fit together tightly to minimise noise and vibration during operation. They can transfer power more effectively than other chains without sacrificing noise reduction
When you need a specific design, we can provide customised solutions based on what you need. Whether you require specific features, plans, materials, or specifications, our team can work to ensure you get a chain that fully meets your needs.
Are you looking for other chains?
Leave your message below, and feel free to contact us!
FAQ
| Question 1: Are you a Manufacturer or a Trading Company? |
| Answer: We are a 100% chain manufacturer with 23 years of experience |
| Question 2: What should I provide to get a quotation? |
| Answer: 1. Type of the chain (with photos if available) 2. Pitch of the chain 3. Width of the chain 4. Length and quantity of the chain 5. Other specific requirements |
| Question 3: How long is your manufacturing and delivery time? |
| Answer: Products are usually finished in 2 weeks, depending on the type and quantity. Also, please get in touch with us to check the delivery time to your destination. |
| Question 4: How long is your guaranteed time? |
| Answer: We offer a three-year guarantee if you purchase chains and matched sprockets together. If you need chains only, a one-year guarantee can also be confirmed. |
| Question 5: Trade terms and Payment terms? |
| Answer: We accept EXW, FOB, DDU, Door to Door. Payment terms, such as T/T, L/C, and Western Union, are acceptable. We also provide the service of Online Trading in this B2B platform. |
Company Profile
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment, Agricultural Machinery |
| Material: | Carbon Steel |
| Samples: |
US$ 100/Meter
1 Meter(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the safety measures for working with heavy-duty industrial chains?
Working with heavy-duty industrial chains requires adherence to proper safety measures to ensure the well-being of personnel and the prevention of accidents. Here are some key safety measures to consider:
- Personal protective equipment (PPE): Operators and personnel working with industrial chains should wear appropriate PPE, including safety goggles, gloves, steel-toed boots, and protective clothing, to protect against potential hazards.
- Training and education: Ensure that all individuals involved in working with industrial chains receive proper training and education on safe operating procedures, equipment handling, and maintenance practices. This includes understanding the specific risks and hazards associated with heavy-duty chains.
- Machine guarding: Implement machine guarding measures to prevent accidental contact with moving chain components. This may include installing barriers, safety covers, or interlocking devices to prevent unauthorized access to the chain and related machinery.
- Proper installation: Follow manufacturer guidelines and recommendations for the proper installation of heavy-duty industrial chains. Improper installation can lead to chain failure or accidents during operation. Ensure that chains are correctly tensioned, aligned, and securely fastened.
- Maintenance and inspection: Regularly inspect and maintain the industrial chains to identify any signs of wear, damage, or fatigue. Replace worn or damaged components promptly to prevent chain failure. Follow a maintenance schedule that includes lubrication, tension adjustment, and inspection of chain links, sprockets, and other relevant parts.
- Lockout/tagout procedures: Establish lockout/tagout procedures to ensure that industrial chains are de-energized and secured before performing maintenance, repair, or adjustment tasks. This helps prevent accidental startup or movement of the chain during work.
- Risk assessment: Conduct a comprehensive risk assessment of the work environment to identify potential hazards associated with heavy-duty industrial chains. Implement appropriate control measures to mitigate the identified risks.
- Emergency preparedness: Have emergency protocols in place, including clear evacuation routes, accessible emergency stop buttons, and proper communication channels to respond quickly to any incidents or accidents involving industrial chains.
It is essential to follow local safety regulations, industry standards, and manufacturer recommendations specific to the heavy-duty industrial chains being used. Regular safety training, awareness, and ongoing monitoring of the work environment contribute to a safe and productive operation involving industrial chains.
What are the common causes of industrial chain failures?
Industrial chain failures can occur due to various factors:
- Excessive load: Applying a load that exceeds the chain’s capacity can lead to stress and failure. It is important to consider the chain’s rated load and choose the appropriate chain for the application.
- Inadequate lubrication: Insufficient or improper lubrication can result in increased friction and wear, leading to premature chain failure. Regular lubrication with the recommended lubricant and following the manufacturer’s guidelines is crucial.
- Improper tensioning: Incorrect chain tension can cause misalignment, premature wear, and failure. Proper tensioning ensures optimal performance and longevity of the chain.
- Misalignment: Poor alignment between the sprockets can cause the chain to wear unevenly and increase the risk of failure. Proper alignment of the sprockets is essential for smooth operation.
- Wear and tear: Continuous use without proper maintenance and regular inspection can result in chain fatigue, elongation, and eventual failure. Regular inspection and timely replacement of worn-out components are necessary to prevent failure.
- Corrosion: Exposure to corrosive environments can weaken the chain material and compromise its integrity. Using corrosion-resistant chains or applying appropriate coatings can mitigate the risk of corrosion-related failures.
- Lack of maintenance: Neglecting routine maintenance tasks such as cleaning, lubrication, and inspection can lead to chain degradation and eventual failure. Regular maintenance is essential to ensure optimal chain performance and longevity.
What are the different types of industrial chains?
Industrial chains are available in various types, each designed to suit specific applications and requirements. Here are some common types of industrial chains:
- Roller chains: Roller chains are the most common type of industrial chains. They consist of a series of interconnected rollers that engage with the sprockets to transmit power and facilitate the movement of materials.
- Conveyor chains: Conveyor chains are specifically designed for use in conveyor systems. They have attachments or slats that allow them to carry materials or products along a horizontal or inclined path.
- Leaf chains: Leaf chains are made up of interlocking plates or links that provide high tensile strength and resistance to fatigue. They are commonly used in applications that require heavy lifting or load-bearing capabilities.
- Wire mesh chains: Wire mesh chains are composed of interconnected wire mesh links. They are often used in applications that involve high-temperature environments, such as oven conveyors or drying processes.
- Bucket elevator chains: Bucket elevator chains are designed for vertical lifting applications, typically used in industries such as agriculture, mining, and construction. They feature buckets that carry materials as they move upward.
- Precision chains: Precision chains are engineered to provide precise positioning and accurate movement. They are commonly used in applications such as robotics, automation, and CNC machinery.
- Specialty chains: Specialty chains are designed for specific applications and industries. Examples include agricultural chains, escalator chains, drag chains, and many more.
Each type of industrial chain has its unique design features, materials, and applications. The selection of the appropriate chain type depends on factors such as load capacity, speed, environment, and specific operational requirements.
editor by CX 2024-01-10