Product Description
| Chain No | Pitch | Width Between Inner Plates |
Pin Dia |
Pin Length |
Inner Plate Depth |
Average Tensile Strength |
Weight |
| Mm | mm | mm | mm | mm | mm | Kn | kg/m |
| 04B-1 | 6.000 | 2.80 | 1.85 | 6.80 | 5.00 | 3.2 | 0.11 |
| 05B-1 | 8.000 | 3.00 | 2.31 | 8.20 | 7.10 | 5.9 | 0.20 |
| *06B-1 | 9.525 | 5.72 | 3.28 | 13.15 | 8.20 | 10.4 | 0.41 |
| 08B-1 | 12.700 | 7.75 | 4.45 | 16.70 | 11.80 | 19.40 | 0.69 |
| 10B-1 | 15.875 | 9.65 | 5.09 | 19.50 | 14.70 | 27.50 | 0.93 |
| 12B-1 | 19.050 | 11.68 | 5.72 | 22.50 | 16.00 | 32.20 | 1.15 |
| 16B-1 | 25.400 | 17.02 | 8.28 | 36.10 | 21.00 | 72.80 | 2.71 |
| 20B-1 | 31.750 | 19.56 | 10.19 | 41.30 | 26.40 | 106.7 | 3.70 |
| 24B-1 | 38.100 | 25.40 | 14.63 | 53.40 | 33.20 | 178.0 | 7.10 |
| 28B-1 | 44.450 | 30.99 | 15.90 | 65.10 | 36.70 | 222.0 | 8.50 |
| 32B-1 | 50.800 | 30.99 | 17.81 | 66.00 | 42.00 | 277.5 | 10.25 |
| 40B-1 | 63.50 | 38.10 | 22.89 | 82.20 | 52.96 | 394.0 | 16.35 |
| 48B-1 | 76.20 | 45.72 | 29.24 | 99.10 | 63.80 | 621.6 | 25.00 |
| 56B-1 | 88.90 | 53.34 | 34.32 | 114.60 | 77.80 | 940.0 | 35.78 |
Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of “quality first, customer first and credit-based” since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a CHINAMFG situation since the trend of economic globalization has developed with anirresistible force.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Food Machinery |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Double Pitch Chain |
| Tensile Strength: | High |
| Customization: |
Available
| Customized Request |
|---|
What are the factors to consider when selecting the pitch of an industrial chain?
The pitch of an industrial chain refers to the distance between adjacent pins or rollers on the chain. When selecting the pitch of an industrial chain, several factors should be considered:
- Load requirements: The pitch of the chain should be selected based on the expected load that the chain will need to carry. Higher loads typically require larger pitch sizes to ensure sufficient strength and durability.
- Speed of operation: The chain’s pitch should be chosen based on the speed at which the chain will be operating. Higher speeds may require smaller pitch sizes to maintain smooth and efficient operation.
- Space limitations: The available space for the chain system should be considered when selecting the pitch. Smaller pitch sizes can accommodate tighter spaces, while larger pitch sizes may be suitable for applications with more ample space.
- Application requirements: The specific requirements of the application should be taken into account. Factors such as the type of load being transported, the operating environment (temperature, moisture, etc.), and any special considerations (e.g., noise reduction, corrosion resistance) can influence the pitch selection.
- Chain compatibility: It is essential to ensure that the selected chain pitch is compatible with the sprockets or gears used in the system. The chain and sprocket/gear pitch should match to ensure proper engagement and efficient power transmission.
- Service life expectations: Consideration should be given to the desired service life of the chain. In applications with high-cycle operations or demanding conditions, selecting a chain with a smaller pitch size or a specialized design may be necessary to enhance longevity.
By carefully considering the load requirements, speed of operation, space limitations, application requirements, chain compatibility, and service life expectations, one can select the appropriate pitch size for an industrial chain that ensures optimal performance and reliability.
What are the common causes of industrial chain failures?
Industrial chain failures can occur due to various factors:
- Excessive load: Applying a load that exceeds the chain’s capacity can lead to stress and failure. It is important to consider the chain’s rated load and choose the appropriate chain for the application.
- Inadequate lubrication: Insufficient or improper lubrication can result in increased friction and wear, leading to premature chain failure. Regular lubrication with the recommended lubricant and following the manufacturer’s guidelines is crucial.
- Improper tensioning: Incorrect chain tension can cause misalignment, premature wear, and failure. Proper tensioning ensures optimal performance and longevity of the chain.
- Misalignment: Poor alignment between the sprockets can cause the chain to wear unevenly and increase the risk of failure. Proper alignment of the sprockets is essential for smooth operation.
- Wear and tear: Continuous use without proper maintenance and regular inspection can result in chain fatigue, elongation, and eventual failure. Regular inspection and timely replacement of worn-out components are necessary to prevent failure.
- Corrosion: Exposure to corrosive environments can weaken the chain material and compromise its integrity. Using corrosion-resistant chains or applying appropriate coatings can mitigate the risk of corrosion-related failures.
- Lack of maintenance: Neglecting routine maintenance tasks such as cleaning, lubrication, and inspection can lead to chain degradation and eventual failure. Regular maintenance is essential to ensure optimal chain performance and longevity.
What are the different types of industrial chains?
Industrial chains are available in various types, each designed to suit specific applications and requirements. Here are some common types of industrial chains:
- Roller chains: Roller chains are the most common type of industrial chains. They consist of a series of interconnected rollers that engage with the sprockets to transmit power and facilitate the movement of materials.
- Conveyor chains: Conveyor chains are specifically designed for use in conveyor systems. They have attachments or slats that allow them to carry materials or products along a horizontal or inclined path.
- Leaf chains: Leaf chains are made up of interlocking plates or links that provide high tensile strength and resistance to fatigue. They are commonly used in applications that require heavy lifting or load-bearing capabilities.
- Wire mesh chains: Wire mesh chains are composed of interconnected wire mesh links. They are often used in applications that involve high-temperature environments, such as oven conveyors or drying processes.
- Bucket elevator chains: Bucket elevator chains are designed for vertical lifting applications, typically used in industries such as agriculture, mining, and construction. They feature buckets that carry materials as they move upward.
- Precision chains: Precision chains are engineered to provide precise positioning and accurate movement. They are commonly used in applications such as robotics, automation, and CNC machinery.
- Specialty chains: Specialty chains are designed for specific applications and industries. Examples include agricultural chains, escalator chains, drag chains, and many more.
Each type of industrial chain has its unique design features, materials, and applications. The selection of the appropriate chain type depends on factors such as load capacity, speed, environment, and specific operational requirements.
editor by CX 2024-04-10
China OEM Factory OEM ODM Customized and Standard Stainless Steel Material Roller Chain/Agriculture Chain/Industrial Chain
Product Description
| Chain No | Pitch | Width Between Inner Plates |
Pin Dia |
Pin Length |
Inner Plate Depth |
Average Tensile Strength |
Weight |
| Mm | mm | mm | mm | mm | mm | Kn | kg/m |
| 04B-1 | 6.000 | 2.80 | 1.85 | 6.80 | 5.00 | 3.2 | 0.11 |
| 05B-1 | 8.000 | 3.00 | 2.31 | 8.20 | 7.10 | 5.9 | 0.20 |
| *06B-1 | 9.525 | 5.72 | 3.28 | 13.15 | 8.20 | 10.4 | 0.41 |
| 08B-1 | 12.700 | 7.75 | 4.45 | 16.70 | 11.80 | 19.40 | 0.69 |
| 10B-1 | 15.875 | 9.65 | 5.09 | 19.50 | 14.70 | 27.50 | 0.93 |
| 12B-1 | 19.050 | 11.68 | 5.72 | 22.50 | 16.00 | 32.20 | 1.15 |
| 16B-1 | 25.400 | 17.02 | 8.28 | 36.10 | 21.00 | 72.80 | 2.71 |
| 20B-1 | 31.750 | 19.56 | 10.19 | 41.30 | 26.40 | 106.7 | 3.70 |
| 24B-1 | 38.100 | 25.40 | 14.63 | 53.40 | 33.20 | 178.0 | 7.10 |
| 28B-1 | 44.450 | 30.99 | 15.90 | 65.10 | 36.70 | 222.0 | 8.50 |
| 32B-1 | 50.800 | 30.99 | 17.81 | 66.00 | 42.00 | 277.5 | 10.25 |
| 40B-1 | 63.50 | 38.10 | 22.89 | 82.20 | 52.96 | 394.0 | 16.35 |
| 48B-1 | 76.20 | 45.72 | 29.24 | 99.10 | 63.80 | 621.6 | 25.00 |
| 56B-1 | 88.90 | 53.34 | 34.32 | 114.60 | 77.80 | 940.0 | 35.78 |
Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of “quality first, customer first and credit-based” since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a CZPT situation since the trend of economic globalization has developed with anirresistible force.
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Food Machinery |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Double Pitch Chain |
| Function: | Transmisssion |
| Customization: |
Available
| Customized Request |
|---|
What are the design considerations for a long-span industrial chain conveyor?
Designing a long-span industrial chain conveyor requires careful consideration of several factors to ensure optimal performance and reliability. Here are some key design considerations:
- Chain selection: Choose a chain that is specifically designed for long-span conveyors. Consider factors such as chain strength, wear resistance, and fatigue resistance to handle the load and stress over the extended distance.
- Tensioning system: Implement an effective tensioning system to maintain proper tension in the chain throughout the conveyor’s length. This helps prevent chain slack and ensures smooth operation.
- Support structure: The support structure should be robust and capable of handling the weight of the conveyor and the conveyed materials over the long span. Consider factors such as the material used, structural design, and stability.
- Drive system: The drive system should be appropriately sized and positioned to ensure consistent and efficient power transmission along the entire length of the conveyor. Consider factors such as motor power, gear ratio, and drive unit placement.
- Guiding system: Implement an effective guiding system to keep the chain aligned and prevent deviation or misalignment. This helps ensure smooth and reliable operation, especially over long distances.
- Material handling: Consider the characteristics of the conveyed material, such as size, weight, and flow rate, to determine the appropriate design features such as conveyor width, chain speed, and loading/unloading mechanisms.
- Safety features: Incorporate necessary safety features such as emergency stops, guards, and interlocks to ensure operator safety and prevent accidents.
- Maintenance access: Design the conveyor with easy access points for maintenance and inspection. This allows for routine maintenance tasks, such as chain lubrication and cleaning, to be performed efficiently.
- Environmental conditions: Consider the environmental factors that may impact the conveyor’s performance, such as temperature, humidity, and exposure to contaminants. Choose materials and components that can withstand these conditions.
- Compliance with regulations: Ensure that the design of the long-span industrial chain conveyor complies with relevant safety and industry regulations.
By carefully considering these design considerations, a long-span industrial chain conveyor can be designed to meet the specific requirements of the application, providing reliable and efficient material handling over extended distances.
What are the environmental considerations when using an industrial chain?
When using an industrial chain, there are several environmental considerations to take into account:
1. Lubrication: Proper lubrication of the chain is important not only for its performance but also for environmental reasons. Using environmentally-friendly lubricants can help minimize the impact on the environment, especially in applications where there is a risk of lubricant leakage or contamination.
2. Material Selection: Choosing the right materials for the chain and its components is crucial. Opting for materials that are resistant to corrosion and wear can extend the chain’s lifespan and reduce the need for frequent replacements, thus minimizing waste.
3. Maintenance and Inspection: Regular maintenance and inspection of the chain can help identify any potential issues early on, preventing unexpected failures and reducing the environmental impact of unplanned downtime and repairs.
4. Noise and Vibration: Industrial chains can generate noise and vibrations during operation, which may have environmental implications, especially in noise-sensitive areas or where worker comfort is a priority. Implementing measures to minimize noise and vibration, such as proper lubrication, chain tensioning, and damping systems, can help mitigate these effects.
5. Waste Management: Proper disposal and recycling of worn-out or damaged chain components are important to minimize the environmental impact. Recycling programs or partnering with responsible waste management companies can ensure that discarded chain components are properly handled and disposed of in an environmentally friendly manner.
By considering these environmental factors and implementing appropriate measures, the use of industrial chains can be made more sustainable and environmentally responsible.
What factors should be considered when designing an industrial chain system?
Designing an industrial chain system involves careful consideration of various factors to ensure optimal performance, reliability, and safety. Here are some key factors to consider:
- Load Requirements: Determine the maximum load the chain system will need to handle, including static and dynamic loads. Consider factors such as weight, acceleration, deceleration, and shock loads.
- Speed and Acceleration: Take into account the required speed and acceleration of the system. High-speed applications may require special chain designs to maintain stability and reduce wear.
- Environmental Conditions: Consider the operating environment, including temperature variations, moisture levels, presence of chemicals or corrosive substances, and exposure to dust or debris. Choose a chain material and coating that can withstand the specific environmental conditions.
- Space Limitations: Evaluate the available space for installing the chain system. Consider factors such as clearance requirements, vertical or horizontal orientation, and any limitations imposed by surrounding equipment or structures.
- Maintenance and Lubrication: Determine the maintenance requirements of the chain system, including lubrication needs and accessibility for inspection and repairs. Consider if a self-lubricating or low-maintenance chain option is desirable.
- Noise and Vibration: Assess the noise and vibration levels associated with the chain system. Choose a chain design that minimizes noise and ensures smooth operation.
- Service Life and Durability: Estimate the expected service life of the chain system based on the application requirements and the durability of the chosen chain material and design.
- Safety Considerations: Ensure that the design adheres to safety standards and guidelines, including proper guarding, emergency stops, and adequate tensioning mechanisms.
- Compatibility and Interchangeability: Consider the compatibility and interchangeability of the chain system with other components, such as sprockets, shafts, and accessories, to facilitate easy installation, replacement, and maintenance.
By carefully considering these factors during the design phase, engineers can create an industrial chain system that meets the specific requirements of the application, ensures efficient operation, and maximizes the lifespan of the chain system.
editor by CX 2023-09-07
China Professional Factory Price OEM ODM Stainless Steel Material Carbon Steel Industrial Agriculture Roller Chain Hollow Pin Chain
Product Description
| Chain No | Pitch | Width Between Inner Plates |
Pin Dia |
Pin Length |
Inner Plate Depth |
Average Tensile Strength |
Weight |
| Mm | mm | mm | mm | mm | mm | Kn | kg/m |
| 04B-1 | 6.000 | 2.80 | 1.85 | 6.80 | 5.00 | 3.2 | 0.11 |
| 05B-1 | 8.000 | 3.00 | 2.31 | 8.20 | 7.10 | 5.9 | 0.20 |
| *06B-1 | 9.525 | 5.72 | 3.28 | 13.15 | 8.20 | 10.4 | 0.41 |
| 08B-1 | 12.700 | 7.75 | 4.45 | 16.70 | 11.80 | 19.40 | 0.69 |
| 10B-1 | 15.875 | 9.65 | 5.09 | 19.50 | 14.70 | 27.50 | 0.93 |
| 12B-1 | 19.050 | 11.68 | 5.72 | 22.50 | 16.00 | 32.20 | 1.15 |
| 16B-1 | 25.400 | 17.02 | 8.28 | 36.10 | 21.00 | 72.80 | 2.71 |
| 20B-1 | 31.750 | 19.56 | 10.19 | 41.30 | 26.40 | 106.7 | 3.70 |
| 24B-1 | 38.100 | 25.40 | 14.63 | 53.40 | 33.20 | 178.0 | 7.10 |
| 28B-1 | 44.450 | 30.99 | 15.90 | 65.10 | 36.70 | 222.0 | 8.50 |
| 32B-1 | 50.800 | 30.99 | 17.81 | 66.00 | 42.00 | 277.5 | 10.25 |
| 40B-1 | 63.50 | 38.10 | 22.89 | 82.20 | 52.96 | 394.0 | 16.35 |
| 48B-1 | 76.20 | 45.72 | 29.24 | 99.10 | 63.80 | 621.6 | 25.00 |
| 56B-1 | 88.90 | 53.34 | 34.32 | 114.60 | 77.80 | 940.0 | 35.78 |
Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of “quality first, customer first and credit-based” since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a CZPT situation since the trend of economic globalization has developed with anirresistible force.
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Food Machinery |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Double Pitch Chain |
| Function: | Transmisssion |
| Customization: |
Available
| Customized Request |
|---|
What are the best practices for storing and handling industrial chains?
Storing and handling industrial chains properly is essential to maintain their performance, prevent damage, and ensure safe operation. Here are some best practices to follow:
- Proper Storage: Store industrial chains in a clean, dry, and well-ventilated area to protect them from moisture, dust, and corrosive elements. Use designated storage racks or containers to keep them organized and prevent tangling or entanglement with other objects.
- Protection from Contamination: Keep industrial chains away from chemicals, solvents, and other substances that may cause corrosion or degradation. If necessary, use protective covers or coatings to shield the chains from environmental contaminants.
- Regular Inspection: Perform regular visual inspections of the chains for signs of damage, wear, or misalignment. Check for bent or damaged links, worn-out rollers or sprockets, and any abnormal wear patterns. Address any issues promptly to prevent further damage or failure.
- Proper Handling Techniques: When handling industrial chains, use appropriate lifting equipment or tools to avoid excessive bending or twisting. Avoid dropping or impacting the chains, as it can cause deformation or damage to the links.
- Correct Installation: Follow the manufacturer’s guidelines and recommended procedures for installing industrial chains. Ensure proper alignment of sprockets, correct tensioning, and appropriate lubrication to optimize performance and prevent premature wear.
- Regular Lubrication: Apply the recommended lubricant to the industrial chains according to the manufacturer’s specifications. Proper lubrication reduces friction, wear, and noise, and helps extend the chain’s lifespan.
- Training and Safety: Provide proper training to personnel involved in handling industrial chains. Ensure they understand the safety procedures, including wearing appropriate personal protective equipment and following safe work practices.
By following these best practices for storing and handling industrial chains, you can prolong their lifespan, maintain their performance, and ensure safe and reliable operation in your industrial applications.
Can an industrial chain be used for vertical lifting applications?
Yes, industrial chains can be used for vertical lifting applications. However, several factors need to be considered to ensure safe and efficient lifting operations:
- Chain type and strength: The industrial chain selected for vertical lifting applications must have the appropriate strength and load capacity to safely lift the intended load.
- Safety factors: It is crucial to consider the safety factors and ensure that the selected chain is capable of handling the maximum expected load without exceeding its rated capacity.
- Overhead clearance: Sufficient overhead clearance is necessary to accommodate the length of the chain and prevent any obstructions during the lifting process.
- Proper tensioning: The chain must be properly tensioned to prevent slippage or excessive slack, which can compromise the lifting operation.
- Guidance and control: Proper guidance and control mechanisms should be in place to ensure smooth and controlled vertical movement of the load.
- Maintenance and inspection: Regular maintenance and inspection of the chain are essential to identify any signs of wear, damage, or fatigue that may compromise its integrity and lifting capability.
It is important to consult industry standards, regulations, and specific manufacturer guidelines to determine the suitability of an industrial chain for a vertical lifting application. Additionally, working with experienced professionals and following established safety protocols is crucial to ensure the safe and effective use of the industrial chain in lifting operations.
How do you properly tension an industrial chain?
Tensioning an industrial chain is a critical step to ensure its proper functioning and longevity. Here are the steps to properly tension an industrial chain:
- 1. Check the manufacturer’s specifications: Refer to the manufacturer’s guidelines or technical documentation to determine the recommended tension range for your specific industrial chain.
- 2. Identify the tensioning points: Locate the appropriate tensioning points on the industrial chain system. These are typically found near the chain’s drive sprocket or pulley.
- 3. Loosen the tensioning device: If there is an existing tensioning device, such as an adjusting bolt or tensioning screw, loosen it to create slack in the chain.
- 4. Apply tension: Apply tension to the chain by either moving the tensioning device or adjusting the position of the chain’s drive sprocket or pulley. The goal is to remove any slack in the chain while maintaining it within the recommended tension range.
- 5. Verify tension: Once the tension is applied, check the tension using a tensioning tool or by applying a moderate force to the chain at a midpoint between the sprockets. The chain should have a slight amount of deflection but should not sag or be excessively tight.
- 6. Lock the tensioning device: Once the proper tension is achieved, secure the tensioning device in place to maintain the tension. This may involve tightening the adjusting bolt or screw or using a locking mechanism specific to your tensioning device.
- 7. Recheck and readjust: After a period of operation, recheck the chain’s tension to ensure it remains within the recommended range. If necessary, make further adjustments to maintain proper tension.
It’s important to follow the manufacturer’s recommendations and guidelines for tensioning procedures specific to your industrial chain. Proper tensioning ensures optimal performance, reduces wear and elongation, and prevents excessive stress on the chain and its components.
editor by CX 2023-08-14
China Professional Factory OEM ODM Customized and Standard Stainless Steel Material Roller Chain/Agriculture Chain/Industrial Chain
Product Description
| Chain No | Pitch | Width Between Inner Plates |
Pin Dia |
Pin Length |
Inner Plate Depth |
Average Tensile Strength |
Weight |
| Mm | mm | mm | mm | mm | mm | Kn | kg/m |
| 04B-1 | 6.000 | 2.80 | 1.85 | 6.80 | 5.00 | 3.2 | 0.11 |
| 05B-1 | 8.000 | 3.00 | 2.31 | 8.20 | 7.10 | 5.9 | 0.20 |
| *06B-1 | 9.525 | 5.72 | 3.28 | 13.15 | 8.20 | 10.4 | 0.41 |
| 08B-1 | 12.700 | 7.75 | 4.45 | 16.70 | 11.80 | 19.40 | 0.69 |
| 10B-1 | 15.875 | 9.65 | 5.09 | 19.50 | 14.70 | 27.50 | 0.93 |
| 12B-1 | 19.050 | 11.68 | 5.72 | 22.50 | 16.00 | 32.20 | 1.15 |
| 16B-1 | 25.400 | 17.02 | 8.28 | 36.10 | 21.00 | 72.80 | 2.71 |
| 20B-1 | 31.750 | 19.56 | 10.19 | 41.30 | 26.40 | 106.7 | 3.70 |
| 24B-1 | 38.100 | 25.40 | 14.63 | 53.40 | 33.20 | 178.0 | 7.10 |
| 28B-1 | 44.450 | 30.99 | 15.90 | 65.10 | 36.70 | 222.0 | 8.50 |
| 32B-1 | 50.800 | 30.99 | 17.81 | 66.00 | 42.00 | 277.5 | 10.25 |
| 40B-1 | 63.50 | 38.10 | 22.89 | 82.20 | 52.96 | 394.0 | 16.35 |
| 48B-1 | 76.20 | 45.72 | 29.24 | 99.10 | 63.80 | 621.6 | 25.00 |
| 56B-1 | 88.90 | 53.34 | 34.32 | 114.60 | 77.80 | 940.0 | 35.78 |
Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of “quality first, customer first and credit-based” since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a CZPT situation since the trend of economic globalization has developed with anirresistible force.
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Food Machinery |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Double Pitch Chain |
| Function: | Transmisssion |
| Customization: |
Available
| Customized Request |
|---|
What are the advantages of using a silent chain in an industrial application?
A silent chain, also known as an inverted tooth chain or toothed belt, offers several advantages when used in industrial applications:
1. Quiet operation: Silent chains are designed to minimize noise during operation. The toothed design allows for smooth engagement and disengagement of the chain, resulting in reduced noise levels compared to other chain types. This is particularly beneficial in applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
2. High load-carrying capacity: Silent chains are capable of carrying heavy loads due to their robust construction. The interlocking toothed design provides excellent power transmission capabilities, allowing for efficient transfer of high torque and load-bearing capacity. This makes silent chains suitable for applications that require heavy-duty performance.
3. Precise positioning and synchronization: Silent chains provide precise positioning and synchronization between the driving and driven components. The toothed profile ensures accurate motion control, making them ideal for applications that require precise timing, such as conveyors, robotics, and automated systems.
4. Low maintenance requirements: Silent chains require minimal maintenance compared to other chain types. The toothed design reduces the need for frequent lubrication, tensioning, and adjustments. This results in lower maintenance costs and less downtime for maintenance activities.
5. High efficiency: Silent chains have high power transmission efficiency due to their positive engagement between the teeth. This means that less energy is wasted during operation, resulting in improved overall system efficiency.
6. Durability and longevity: Silent chains are designed to withstand demanding industrial environments. They are constructed from high-quality materials, such as alloy steel or stainless steel, which provide excellent strength, wear resistance, and corrosion resistance. This ensures a long service life and reduces the need for frequent replacements.
7. Wide range of applications: Silent chains can be used in various industrial applications, including power transmission systems, conveyors, packaging machinery, printing presses, machine tools, and automotive timing systems. Their versatility makes them suitable for a wide range of industries, including manufacturing, automotive, food processing, and pharmaceutical.
Overall, the advantages of using a silent chain in an industrial application include quiet operation, high load-carrying capacity, precise positioning, low maintenance requirements, high efficiency, durability, and versatility. These benefits make silent chains a preferred choice for many industrial applications where reliable and efficient power transmission is required.
What are the common causes of industrial chain failures?
Industrial chain failures can occur due to various factors:
- Excessive load: Applying a load that exceeds the chain’s capacity can lead to stress and failure. It is important to consider the chain’s rated load and choose the appropriate chain for the application.
- Inadequate lubrication: Insufficient or improper lubrication can result in increased friction and wear, leading to premature chain failure. Regular lubrication with the recommended lubricant and following the manufacturer’s guidelines is crucial.
- Improper tensioning: Incorrect chain tension can cause misalignment, premature wear, and failure. Proper tensioning ensures optimal performance and longevity of the chain.
- Misalignment: Poor alignment between the sprockets can cause the chain to wear unevenly and increase the risk of failure. Proper alignment of the sprockets is essential for smooth operation.
- Wear and tear: Continuous use without proper maintenance and regular inspection can result in chain fatigue, elongation, and eventual failure. Regular inspection and timely replacement of worn-out components are necessary to prevent failure.
- Corrosion: Exposure to corrosive environments can weaken the chain material and compromise its integrity. Using corrosion-resistant chains or applying appropriate coatings can mitigate the risk of corrosion-related failures.
- Lack of maintenance: Neglecting routine maintenance tasks such as cleaning, lubrication, and inspection can lead to chain degradation and eventual failure. Regular maintenance is essential to ensure optimal chain performance and longevity.
Can an industrial chain be repaired or does it need to be replaced entirely?
Whether an industrial chain can be repaired or needs to be replaced entirely depends on the extent of damage and the type of chain. In some cases, minor issues with an industrial chain can be repaired, while in other cases, replacement may be necessary. Here are some considerations:
- Extent of damage: If the chain has minor issues such as a damaged link or a loose pin, it may be possible to repair it by replacing the damaged component. However, if the chain has significant damage, such as severe elongation or multiple broken links, it may be more cost-effective to replace the entire chain.
- Type of chain: The repairability of an industrial chain also depends on its construction and design. Some chains, such as roller chains, can be disassembled and repaired by replacing individual components. However, other types of chains, such as welded steel chains, may be difficult or impractical to repair and may require complete replacement.
- Manufacturer’s recommendations: It is essential to consult the manufacturer’s guidelines and recommendations regarding repairs. The manufacturer can provide specific information on whether the chain can be repaired and the proper procedures to follow.
- Cost and time considerations: Repairing an industrial chain may require specialized tools, replacement parts, and technical expertise. It is important to consider the cost of repairs, including labor and materials, compared to the cost of a new chain. Additionally, repair time should be taken into account, as it may result in downtime for the equipment or production line.
Ultimately, the decision to repair or replace an industrial chain should be based on factors such as the extent of damage, the chain’s design, manufacturer’s recommendations, and cost-effectiveness. It is recommended to consult with a qualified technician or contact the manufacturer for guidance in making this determination.
editor by CX 2023-07-17
China Stainless Steel Carbon Steel Industrial Roller Chain Plastic Chain with POM PA6 Material ca550 roller chain
Item Description
Merchandise Description
Solution Parameters
| Regular | GB, ISO, ANSI, DIN |
| Type | Common A and common B precision roller chain, conveyor chain |
| particular chain with components, welding chain, leaf chain and sprocket | |
| ANSI chain No. | forty,50,60,eighty,100,one hundred twenty,140,160,a hundred and eighty,200,240 |
| C40,C50,C60,C80,C100,C120,C140,C160 | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A | |
| Application | Foodstuff processing, pharmaceutical and chemical industries, electronics, machinery |
| house appliances, automotive production, metallurgy, sewage therapy | |
| Collection | A collection,B series |
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FAQ
1. Are you maker or trade Firm?
We are a factory started in 1997 with trade staff for worldwide provider.
2. What conditions of payment you typically use?
T/T thirty% deposit and 70% in opposition to doc, Western Union, L/C at sight
3. What is your guide time for your merchandise?
Generally 35 days right after confirmed purchase. 30 days could be accessible in minimal time for some objects (for the duration of Could to July), and 45 days throughout new year and hot year ( Jan to March).
4. Samples
For consumers who need sample confirmation just before buying, please bear in brain that the following plan will be adopted:
one) All samples are cost-free of cost with the greatest benefit not exceeding USD one hundred.
2) The courier price for the very first-time sample sending will be charged for by the consignee. We will ship the samples with freight to be gathered. So remember to notify your account with FedEx, UPS, DHL or TNT so that we can move forward instantly.
3) The first-time courier value will be entirely deducted from the agreement benefit of the trial cooperation.
|
US $3.78-13.19 / Meter | |
100 Meters (Min. Order) |
###
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
###
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
|
US $3.78-13.19 / Meter | |
100 Meters (Min. Order) |
###
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
###
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
Roller Chain Maintenance Tips
There are many things to keep in mind when maintaining a roller chain. The main reasons include friction and external influences. Without proper lubrication and adjustment, such chains will wear prematurely. Here are some tips for keeping your roller chain in top shape. continue reading! This will make your process easier. We will also discuss the cost of the new roller chain. As always, remember to check for loose ends and adjust the chain regularly.
Preloading
Roller chains are designed to accommodate many different types of loads. Sprockets are the main cause of chain wear. Axial and angular misalignment occurs when the sprocket faces are not properly aligned. Both types of misalignment increase stress and wear on the roller chain. They can also negatively affect the drive. Therefore, choosing the right chain is an important consideration.
Preloading helps to eliminate initial elongation and extend service life. The benefits of preloading can be seen in the preloading chart. Significant elongation occurs during drive startup with no or minimal preload. This is due to the surface hardness of the worn parts. On the other hand, a properly preloaded chain shows little elongation during the initial start. Therefore, proper preload can prolong wear life.
Although elongation is a natural phenomenon in any drive, it can be minimized or eliminated with proper maintenance. In addition to regular inspections, you should do a full inspection of your chain after the first hundred hours. This inspection should focus on key life factors such as 3% elongation, how the chain is lubricated, and any other issues that may affect life. A good quality chain should have the longest life and no problems.
There are many different roller chain specifications. A good rule of thumb is to choose chains with at least five links. Then, tighten the chain until a break occurs, and it will tell you what kind of break occurred. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL doesn’t exceed that number, it’s still perfectly safe to use it for any application.
lubricating
When it comes to lubrication, there are several different techniques. For example, spray lubrication is a popular method for high-horsepower drives and high-load and fast-moving machines. This method is very effective, but it is expensive, and spraying the chain too far out of the guard can cause leaks. Another common method is brush lubrication. Brush lubrication involves applying a continuous flow of oil to the chain, pushing it into the chain. This lubrication technique reduces the application temperature of the chain. Also, it can extend the life of the chain, depending on the manufacturer’s specifications.
While the lubrication of roller chain couplings varies by application, sprocket hubs should be lubricated monthly to ensure proper sealing. The amount of oil used depends on the rotational speed and the type of roller chain coupling. In general, lubricants used in roller chain couplings should have excellent adhesion, oxidation, and mechanical stability.
Wear-resistant lubricants are recommended. They prevent the rollers from sticking to each other and prevent rusting. These lubricants have low surface tension and are not harmful to metal or O-ring chains. The optimum lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain increases the life of the chain and reduces the risk of wear.
Proper lubrication of the roller chain is essential to prevent corrosion and prolong its service life. The oil forms a smooth film on the chain components, reducing metal-to-metal contact and minimizing friction and wear. Additionally, the oil provides a smooth running surface and reduces noise. However, the running-in process of roller chain lubrication cannot be underestimated. When using heavy-duty oils, ensure that the lubricant is compatible with operating and ambient temperatures.
Maintain
To extend the life of your roller chain, you need to carry out regular inspections. First, you should check the T-pin on the link plate at the joint. If they are not connected properly, it can cause the chain to stretch and not maintain proper spacing and timing. Next, you should look for unusual noise, corrosion, and dirt that may indicate wear. If you notice any of these problems, it’s time to replace the chain.
In order to properly maintain a roller chain, both areas of the roller chain must be lubricated with the correct lubricant. Lubricants used should be SAE non-degreased oils. There are several types of lubricants available, but the best one is a petroleum-based oil with a high viscosity. You can also check for signs of wear, such as red or brown discoloration. This means that there is not enough lubrication.
While the life expectancy of a roller chain is unknown, it is important to know how to extend its life and maximize its effectiveness. Improper tension and alignment can shorten its life and place undue stress on the drive system and the chain itself. Incorrect tension can also lead to slippage and increased energy output. Therefore, you should calculate the tension and alignment of the chain during the initial installation. Check and adjust regularly.
Another way to extend the life of your rollers is to thoroughly clean the inside and outside of the rollers. You should also lubricate it frequently to prevent excessive heat buildup. Designed to prevent overheating by limiting the amount of work during break-ins. Additionally, regular inspections will help you catch anomalies early enough to stop operations. Last but not least, regular lubrication will prolong the life of the roller chain.
Cost
Buying a roller chain is a big decision, but initial cost shouldn’t be the only consideration. The cost of the roller chain itself, as well as the running costs, should be considered. Even the lowest-priced chains can be more expensive in the long run. Additionally, maintenance and energy costs may increase. The best roller chain for your business will be the one that best suits your needs. Listed below are some considerations to consider when purchasing a roller chain.
First, what material should you use? Roller chains come in many different materials. Stainless steel is a commonly used material in construction. Materials are selected based on the cost and design of chain horsepower transmission. Various manufacturing processes will determine which material is suitable for your application. Also, the weight of the chain will vary depending on its pitch and the construction technique used. A large part of the cost of a roller chain is on the drive sprocket.
Another consideration is installation cost. Roller chains are commonly used in agricultural and transportation applications, especially for agronomic products. If lubrication is your concern, maintenance-free chains are the best choice. Corrosion-resistant chains are ideal for wet environments. They are sold in boxed lengths, so replacing a longer length requires adding a shorter length. To avoid trouble, use the skateboard to help connect the links.
Another consideration is the overall width. The overall width of an open #40 roller chain may vary but should be at least 10 feet wide. Although it is not the most expensive type of roller chain, it will last longer. Using it correctly will increase its overall longevity, so it’s a good idea to choose it wisely. If your business uses roller chains regularly, the cost reduction is well worth it.
Application
A roller chain consists of a pair of alternating pins and roller links. The pins are pressed into the side panels and hinged to the rollers. Roller chains can be single or multi-strand, connected by a common pin. The multi-strand design provides higher shear strength for demanding power transmission applications. Typical applications for roller chains include conveyors, hoists, and other mechanical equipment.
The horsepower capability of a roller chain is limited by several factors, including pin shock and friction. While research into these factors has placed some limits on the maximum operating speed of the roller chain, practical experience has shown that these systems can be used at higher speeds. Proper lubrication and cooling can increase the durability of these chains. In addition, roller chain applications include:
Drive and conveyor systems are the two main uses of roller chains. During driving operations, wear and elongation are a natural part of the operation. However, lubrication plays a vital role in minimizing wear and shock loads. Therefore, wear is inevitable and special care must be taken to ensure proper lubrication. Additionally, lubrication reduces heat dissipation in the chain.
The materials used to make roller chains vary from one type to another. Stainless steel is common, but nylon or brass are sometimes used. These materials are less expensive and more durable than steel or stainless steel. The best material for the job depends on a variety of factors, including cost, environmental conditions, and design horsepower transmission. For example, the pin bushing contact area is a critical area requiring lubrication. Additionally, some coatings are designed to retard the corrosive effects of water or oil.
editor by czh 2023-01-08