Tag Archives: high quality conveyor chain

China high quality Wholesale Factory Long Pitch Heavy Corn Wheat Rice Duty System C2050 C2060 Industrial Chain All Kinds of Transmission Chain Conveyor Chain Roller Chain

Product Description

Model NO. 06C/08A/10A/12A/16A/20A/24A/28A/32A/40A/06B/08B/10B/12B/16B/20B/24B/28B/32B/40B-1/2/3
Heavy duty
Chain Model Roller Chains
Structure (for Chain) Roller Chain
Specification GB/T, DIN, ANSI, ISO, BS, JIS.
Origin HangZhou, ZheJiang
Color Solid Color
Chain Color Customized

Our company

Wolff Chain Co. is 1 of the professional chain manufacturers in China. We focus on reseaching, manufacturing and trading of the chain drive with famous brands — “DOVON” and “DECHO”. We supply OEM services for many famous enterprises such as SUZUKI, XIHU (WEST LAKE) DIS., FAW, AGCO, JUMING as well. 

Wolff mainly producing the Transmission chains,Conveyor chains,Dragging Chains,Silent chains,Leaf chains,Roller chains,Special chain and many other series of chain products. Our technicians a have improved the chains quality to the world-level. High quality material selection, powerful and precise heat-treatment technology and excellent assembly methods ensure Wolff chains meet the tough and strict requirements for machines and vehicles. 

All of our products completely conform to the international standard such as ISO\DIN\ANSI\BS\JIS, etc. Wolff has been successfully certified by ISO9001 Quality Management System,SGS inspection and BV inspection. Wolff chains can be widely applied to many industries including automobile, motorcycle, forklift, wood processing machine, constructure machine, packing machine, food machine,tobacco machine and agricultural equipments. Wolff chains are popular in America,South America,Europe,Middle East, South East Asia and Africa markets.

Our workshop

Our certification

Welcome to our exhibition

FAQ

Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages 
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends 
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and 
the courier cost.We welcome sample order.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, 
 

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment
Surface Treatment: Oil Blooming
Structure: Roller Chain
Material: Carbon Steel
Type: Short Pitch Chain
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

industrial chain

What are the advantages of using a silent chain in an industrial application?

A silent chain, also known as an inverted tooth chain or toothed belt, offers several advantages when used in industrial applications:

1. Quiet operation: Silent chains are designed to minimize noise during operation. The toothed design allows for smooth engagement and disengagement of the chain, resulting in reduced noise levels compared to other chain types. This is particularly beneficial in applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.

2. High load-carrying capacity: Silent chains are capable of carrying heavy loads due to their robust construction. The interlocking toothed design provides excellent power transmission capabilities, allowing for efficient transfer of high torque and load-bearing capacity. This makes silent chains suitable for applications that require heavy-duty performance.

3. Precise positioning and synchronization: Silent chains provide precise positioning and synchronization between the driving and driven components. The toothed profile ensures accurate motion control, making them ideal for applications that require precise timing, such as conveyors, robotics, and automated systems.

4. Low maintenance requirements: Silent chains require minimal maintenance compared to other chain types. The toothed design reduces the need for frequent lubrication, tensioning, and adjustments. This results in lower maintenance costs and less downtime for maintenance activities.

5. High efficiency: Silent chains have high power transmission efficiency due to their positive engagement between the teeth. This means that less energy is wasted during operation, resulting in improved overall system efficiency.

6. Durability and longevity: Silent chains are designed to withstand demanding industrial environments. They are constructed from high-quality materials, such as alloy steel or stainless steel, which provide excellent strength, wear resistance, and corrosion resistance. This ensures a long service life and reduces the need for frequent replacements.

7. Wide range of applications: Silent chains can be used in various industrial applications, including power transmission systems, conveyors, packaging machinery, printing presses, machine tools, and automotive timing systems. Their versatility makes them suitable for a wide range of industries, including manufacturing, automotive, food processing, and pharmaceutical.

Overall, the advantages of using a silent chain in an industrial application include quiet operation, high load-carrying capacity, precise positioning, low maintenance requirements, high efficiency, durability, and versatility. These benefits make silent chains a preferred choice for many industrial applications where reliable and efficient power transmission is required.

industrial chain

What are the environmental considerations when using an industrial chain?

When using an industrial chain, there are several environmental considerations to take into account:

1. Lubrication: Proper lubrication of the chain is important not only for its performance but also for environmental reasons. Using environmentally-friendly lubricants can help minimize the impact on the environment, especially in applications where there is a risk of lubricant leakage or contamination.

2. Material Selection: Choosing the right materials for the chain and its components is crucial. Opting for materials that are resistant to corrosion and wear can extend the chain’s lifespan and reduce the need for frequent replacements, thus minimizing waste.

3. Maintenance and Inspection: Regular maintenance and inspection of the chain can help identify any potential issues early on, preventing unexpected failures and reducing the environmental impact of unplanned downtime and repairs.

4. Noise and Vibration: Industrial chains can generate noise and vibrations during operation, which may have environmental implications, especially in noise-sensitive areas or where worker comfort is a priority. Implementing measures to minimize noise and vibration, such as proper lubrication, chain tensioning, and damping systems, can help mitigate these effects.

5. Waste Management: Proper disposal and recycling of worn-out or damaged chain components are important to minimize the environmental impact. Recycling programs or partnering with responsible waste management companies can ensure that discarded chain components are properly handled and disposed of in an environmentally friendly manner.

By considering these environmental factors and implementing appropriate measures, the use of industrial chains can be made more sustainable and environmentally responsible.

industrial chain

What is an industrial chain and what is its purpose?

An industrial chain, also known as an industrial conveyor chain, is a mechanical device used in various industries for the purpose of conveying or transferring materials or products from one point to another within a production or manufacturing process.

Industrial chains are typically made up of a series of interconnected links, which can be composed of metal, plastic, or other materials depending on the application requirements. These links form a continuous loop that moves materials along the chain’s path.

The primary purpose of an industrial chain is to facilitate the smooth and efficient movement of materials or products within a production system. They are designed to withstand heavy loads, resist wear and corrosion, and operate reliably in demanding industrial environments.

Industrial chains find applications in various industries such as automotive, food and beverage, packaging, mining, agriculture, and many others. They are used in a wide range of processes including assembly lines, material handling systems, conveying systems, and production equipment.

By utilizing an industrial chain, manufacturers can achieve increased productivity, improved workflow, and streamlined operations. The chain’s ability to transport materials or products allows for efficient material flow, reduced manual handling, and enhanced automation.

Overall, the purpose of an industrial chain is to enable the smooth and efficient movement of materials or products, contributing to the overall effectiveness and productivity of industrial processes.

China high quality Wholesale Factory Long Pitch Heavy Corn Wheat Rice Duty System C2050 C2060 Industrial Chain All Kinds of Transmission Chain Conveyor Chain Roller Chain  China high quality Wholesale Factory Long Pitch Heavy Corn Wheat Rice Duty System C2050 C2060 Industrial Chain All Kinds of Transmission Chain Conveyor Chain Roller Chain
editor by CX 2023-10-18

China high quality Drive chain conveyor drives standard pitch industrial heavy-duty Carbon steel  roller chains

Product Description

Drive chain conveyor drives standard pitch industrial heavy-duty Carbon steel roller chains 

Product introduction

Material Carbon steel 40Mn alloy steel
Double Roller Chain
Surface Treatment Polishing,Original Colour,Polishing
Applicable Industries Building Material Shops, Manufacturing Plant, Machinery ………
Standard or Nonstandard Standard
Heat Treatment: High Temperature Hardening
Color Elf,dark yellow,dark blue,black
Features

•Large reduction ratio (usually up to 1:7)
•Chains can be used with long shaft center distances (normally up to 4m). By changing the number of links it is possible to freely adjust the shaft center distance.
•The chain can be used on both sides and drive multiple shafts at the same time.
•Easy installation and replacement (easy to cut and connect chains).
•If the distance between shafts is short, it can be used vertically.
•The sprocket diameter of a chain drive could be smaller than a belt pulley while transmitting the same torque.
•Transmitting power by meshing many teeth results in less wear of sprocket teeth than gears.
•Chain drives have greater shock absorption than gear drives.

 

HIGH STHangZhouRD HEAT TREATMENT

Through high standards,strictly control the heat,improve the hardness/strength and provide service life.

HIGH QUALITY MATERIAL

Beautiful and corrosion-resistant, the product surface is treated with rust prevention, beautiful and simple!

STHangZhouRD THICKNESS CHAIN PIECE

The thickness is customized from raw material chain plate in strict accordance with the standard

STHangZhouRD CZPT PIN

Cutting in strict accordance with the standard, second screening,
and never cut corners

Green Power Industry Co Llimited is an international export enterprise combined with factory specializing in the manufacturing of brake system , clutch system,spark plug and chain . Our company is a professional manufacturer and supplier of brake,chain and clutch in China. We both have our own brake CZPT factory, brake pad factory, brake shoe factory ,clutch disc factory,chain factory, spark plug factory .We focus on developing high-quality products for OEM market ,Our company have developed and produced high quality brake in formula non -metallic and asbestos free for automobile and brake shoe assembly for heavy duty truck . The production are noted good characteristics such as high strength , high heat-resisting , wear-resisting.low dust virtue ,no noise and better stability . The series products had been exporting to North -America ,Europe ,Middle -East ,Australia and etc, widely sale to domestic OEM factories and aftermarket.

Our company is composed of professional team , process advanced production inspection and testing equipment Each product have passed the first inspection, process inspection, error prevention, and laboratory tests to ensure that each piece of qualified products sent to customers

We are determined to set up the aim of “excellent quality and satisfying service·, with·the first class quality , reasonable price and perfect service . we set strick demand and operate conforming to the standard to guarantee all the products can be meet our customer’s needs
1.Q: What is the certificate of your factory?
   A: We have passed IAF ISO and TS16949  certification.

2.Q: Can it be produced according to the sample?
   A: Yes, we can produce through your samples or technical drawings. We can build molds and fixtures.

3.Q: Do you test all products before shipping?
   A: Yes, we conduct 100% quality testing before delivery, and we are 100% responsible for product quality.

4.Q: What is your delivery time?
   A:If we have stock, we can send it immediately within a week. If not, it usually ranges from 7 days to 35 days, depending on the quantity.

5.Q: What is your sample policy?
   A: We want to provide you with samples for approval. There will be no charge for 1 or 2 samples, but the customer needs to bear the courier fee first. 
It will be drawback to customer when order placed

6.Q: How do you make our business establish a long-term good cooperative relationship?
   A:1. We maintain excellent quality and competitive prices to ensure that our customers benefit;
      2. We respect every customer as our friend, we do business sincerely and make friends widely,No matter where they come from. 
 

Usage: Transmission Chain, Conveyor Chain
Material: Stainless steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

industrial chain

What are the future trends and advancements in industrial chain technology?

Industrial chain technology is continuously evolving to meet the changing needs of various industries. Here are some future trends and advancements that can be observed in industrial chain technology:

  • Increased Automation: Industrial chains are becoming an integral part of automated systems. The advancement of robotics, IoT (Internet of Things), and artificial intelligence is driving the integration of industrial chains with smart technologies. This includes features such as remote monitoring, predictive maintenance, and real-time data analysis for optimizing chain performance and overall system efficiency.
  • Improved Materials and Coatings: Ongoing research and development efforts are focused on developing advanced materials with enhanced properties for industrial chains. This includes materials with superior strength, durability, corrosion resistance, and wear resistance. Additionally, the development of advanced surface coatings and treatments further enhances the performance and lifespan of industrial chains.
  • Energy Efficiency: Energy efficiency is a growing concern in industrial applications. Future industrial chains are likely to incorporate designs and features that reduce energy consumption, such as optimized chain profiles, reduced friction coatings, and improved lubrication systems. These advancements aim to minimize power losses and improve overall system efficiency.
  • Integration with Digital Technologies: Industrial chains are expected to be increasingly integrated with digital technologies for seamless communication and data exchange. This integration enables better monitoring of chain performance, real-time diagnostics, and the ability to make data-driven decisions for maintenance and optimization. Digital twins, virtual simulations, and augmented reality (AR) are also emerging trends that allow for improved chain design, testing, and troubleshooting.
  • Enhanced Safety Features: Safety remains a top priority in industrial settings. Future industrial chains may incorporate advanced safety features such as integrated sensors for detecting chain wear, overload conditions, or abnormal operating parameters. These features can provide early warning signs and help prevent accidents or equipment failures.

The future of industrial chain technology is driven by the need for increased efficiency, reliability, and safety. The integration of smart technologies, improved materials, energy efficiency measures, digitalization, and enhanced safety features are expected to shape the advancements in industrial chain technology in the coming years.industrial chain

What are the environmental considerations when using an industrial chain?

When using an industrial chain, there are several environmental considerations to take into account:

1. Lubrication: Proper lubrication of the chain is important not only for its performance but also for environmental reasons. Using environmentally-friendly lubricants can help minimize the impact on the environment, especially in applications where there is a risk of lubricant leakage or contamination.

2. Material Selection: Choosing the right materials for the chain and its components is crucial. Opting for materials that are resistant to corrosion and wear can extend the chain’s lifespan and reduce the need for frequent replacements, thus minimizing waste.

3. Maintenance and Inspection: Regular maintenance and inspection of the chain can help identify any potential issues early on, preventing unexpected failures and reducing the environmental impact of unplanned downtime and repairs.

4. Noise and Vibration: Industrial chains can generate noise and vibrations during operation, which may have environmental implications, especially in noise-sensitive areas or where worker comfort is a priority. Implementing measures to minimize noise and vibration, such as proper lubrication, chain tensioning, and damping systems, can help mitigate these effects.

5. Waste Management: Proper disposal and recycling of worn-out or damaged chain components are important to minimize the environmental impact. Recycling programs or partnering with responsible waste management companies can ensure that discarded chain components are properly handled and disposed of in an environmentally friendly manner.

By considering these environmental factors and implementing appropriate measures, the use of industrial chains can be made more sustainable and environmentally responsible.

industrial chain

What are the main components of an industrial chain?

An industrial chain consists of several key components that work together to transmit power and facilitate the movement of loads. The main components of an industrial chain include:

  • Chain Links: Chain links are the individual units that make up the chain. They are typically made of metal and are connected to form a continuous loop. The shape and design of the chain links may vary depending on the type and application of the industrial chain.
  • Pins: Pins are cylindrical metal rods that connect the chain links. They pass through the inner bushings of the chain links, forming the pivot points for the movement of the chain.
  • Bushings: Bushings are cylindrical metal sleeves that are mounted inside the chain links. They provide a smooth surface for the pins to rotate, reducing friction and wear.
  • Rollers: Rollers are cylindrical components that sit between the chain links. They help facilitate the smooth movement of the chain by reducing friction between the chain and the surfaces it comes in contact with.
  • Sprockets: Sprockets are toothed wheels that engage with the chain and transfer rotational motion. They are typically mounted on shafts or axles and come in various sizes and configurations to match the chain’s pitch and design.
  • Tensioners and Guides: Tensioners and guides are additional components that help maintain the proper tension and alignment of the industrial chain. They ensure that the chain remains in contact with the sprockets and operates smoothly.
  • Lubrication System: Industrial chains require proper lubrication to minimize friction, reduce wear, and extend their service life. Lubrication systems, such as oilers or grease fittings, are often integrated into the chain design to ensure adequate lubrication.
  • Accessories: Depending on the specific application, industrial chains may include additional accessories such as attachments, covers, guards, or special coatings to enhance their performance, protect against external elements, or meet specific industry requirements.

These components work together to form a reliable and efficient power transmission system, allowing the industrial chain to withstand heavy loads, transmit motion, and operate smoothly in various industrial applications.

China high quality Drive chain conveyor drives standard pitch industrial heavy-duty Carbon steel  roller chains  China high quality Drive chain conveyor drives standard pitch industrial heavy-duty Carbon steel  roller chains
editor by CX 2023-09-12

China Cast Iron Lumber Conveyor Chain with High Quality block or bush chain

Solution Description

Lumber Conveyor Chain

We at XIHU (WEST LAKE) DIS.WU primarily offer the 81X and the 3939 collection of lumber conveyor chain.The drive chain is especially developed for chain conveyors accountable for lumber conveying. Medium carbon steel is adopted for producing the chain parts, and sophisticated heat treatment is implemented to offer the roller chain with high tensile energy and superb abrasion resistance.

Our assortment of lumber conveyor chain is generally discovered in papermaking and lumbering industries.

 

  

Chain No. Pitch P (mm) Diameter of roller d1 (max) (mm) Interior width of inner url b1 (max) (mm) Diameter of pin d1 (max) (mm) Size of pin L (max) (mm) Top of sidebar h2 (max) (mm) Thickness of internal sidebar T1 (mm) Thickness of outer sidebar T2 (mm) Tensile toughness Q (min) (KN) Bodyweight per meter q (kg/m)
81X sixty six.27 23.02 26.99 11.1 49 28.6 four four 106.seven 3.9
81XH sixty six.27 23.02 26.99 11.1 61.2 32.3 seven.87 5.six 152 five.nine
81XHH 66.27 23.02 26.ninety nine 11.one 63.five 32.three seven.87 7.87 186.7 six.52
81XA sixty six.27 23.02 38.one 11.one sixty two.four 28.six 4 four 127 four.three
81XXH sixty six.27 23.02 38.one eleven.1 sixty three.5 32.three seven.five seven.five 152 six.five

Chain no. Pitch P (mm) Internal width of interior link b1 (min) (mm) Diameter of roller d1 (max) (mm) Diameter of pin d2 (max) (mm) Size of pin L (max) (mm) Height of sidebar h2 (max) (mm) Thickness of sidebar T (mm) J mm K mm N mm M mm Tensile energy Q (min) (KN)
3939 203.two 23.02 26.ninety nine 11.one 49 28.six 4 38.one     six.35 115.58
D3939-B4 38.1 101.six seven.14 7.fourteen
D3939-B21 38.one     seven.14
D3939-B23   92.one ten.3  
D3939-B43 38.one ninety two.1 ten.3 seven.14
D3939-B24   101.six seven.fourteen  
D3939-B40   101.6 ten.3  
D3939-B44 38.1 one zero one.6 10.six seven.fourteen

 

For a lot more than twenty several years, we have focused on custom made chains.

For a lot more than twenty a long time, We have d100s of various kinds of industrial chains.

So we have a wealth of custom chain expertise.

Listed here are some of the kinds of the chains.

About us
As an knowledgeable Chinese transmission chain company, we offer a wide assortment of goods which includes the engineering course roller chain, conveyor chain, elevator chain, fall cast chain, welded metal chain, and sprockets. Also offered are specialized chains for sugar and palm oil industries. The powerful engineering capability of XIHU (WEST LAKE) DIS.WU has assisted numerous a consumer with the powerful style of special merchandise. Customized orders with pre-attached drawings and samples can be accommodated. We will formulate corresponding blueprints and await the producing affirmation. Truth-far more than 40% of our yearly creation worth can be attributed to personalized products with non-standard technical specs. 

Included in 2000, we have because created important strides in the improvement of production strategies. A comprehensive corporate administration technique allows us to properly recruit new talents although creating new varieties of engineering and conveyor chains. Via progressive improvement, we have emerged as the top designer and producer of nonstandard conveyor chains in mainland China. Our excellent track record has authorized us to gain entry into the National Chain Transmission Standardizing Technology Committee of China.

US $1.3-10
/ Meter
|
10 Meters

(Min. Order)

###

Material: Alloy
Structure: Roller Chain
Surface Treatment: Polishing
Chain Size: Customize
Leading Time: 45 Days
Standards: According to Drawing Approved by Customer

###

Customization:

###

Chain No. Pitch P (mm) Diameter of roller d1 (max) (mm) Inner width of inner link b1 (max) (mm) Diameter of pin d1 (max) (mm) Length of pin L (max) (mm) Height of sidebar h2 (max) (mm) Thickness of inner sidebar T1 (mm) Thickness of outer sidebar T2 (mm) Tensile strength Q (min) (KN) Weight per meter q (kg/m)
81X 66.27 23.02 26.99 11.1 49 28.6 4 4 106.7 3.9
81XH 66.27 23.02 26.99 11.1 61.2 32.3 7.87 5.6 152 5.9
81XHH 66.27 23.02 26.99 11.1 63.5 32.3 7.87 7.87 186.7 6.52
81XA 66.27 23.02 38.1 11.1 62.4 28.6 4 4 127 4.3
81XXH 66.27 23.02 38.1 11.1 63.5 32.3 7.5 7.5 152 6.5

###

Chain no. Pitch P (mm) Inner width of inner link b1 (min) (mm) Diameter of roller d1 (max) (mm) Diameter of pin d2 (max) (mm) Length of pin L (max) (mm) Height of sidebar h2 (max) (mm) Thickness of sidebar T (mm) J mm K mm N mm M mm Tensile strength Q (min) (KN)
3939 203.2 23.02 26.99 11.1 49 28.6 4 38.1     6.35 115.58
D3939-B4 38.1 101.6 7.14 7.14
D3939-B21 38.1     7.14
D3939-B23   92.1 10.3  
D3939-B43 38.1 92.1 10.3 7.14
D3939-B24   101.6 7.14  
D3939-B40   101.6 10.3  
D3939-B44 38.1 101.6 10.6 7.14
US $1.3-10
/ Meter
|
10 Meters

(Min. Order)

###

Material: Alloy
Structure: Roller Chain
Surface Treatment: Polishing
Chain Size: Customize
Leading Time: 45 Days
Standards: According to Drawing Approved by Customer

###

Customization:

###

Chain No. Pitch P (mm) Diameter of roller d1 (max) (mm) Inner width of inner link b1 (max) (mm) Diameter of pin d1 (max) (mm) Length of pin L (max) (mm) Height of sidebar h2 (max) (mm) Thickness of inner sidebar T1 (mm) Thickness of outer sidebar T2 (mm) Tensile strength Q (min) (KN) Weight per meter q (kg/m)
81X 66.27 23.02 26.99 11.1 49 28.6 4 4 106.7 3.9
81XH 66.27 23.02 26.99 11.1 61.2 32.3 7.87 5.6 152 5.9
81XHH 66.27 23.02 26.99 11.1 63.5 32.3 7.87 7.87 186.7 6.52
81XA 66.27 23.02 38.1 11.1 62.4 28.6 4 4 127 4.3
81XXH 66.27 23.02 38.1 11.1 63.5 32.3 7.5 7.5 152 6.5

###

Chain no. Pitch P (mm) Inner width of inner link b1 (min) (mm) Diameter of roller d1 (max) (mm) Diameter of pin d2 (max) (mm) Length of pin L (max) (mm) Height of sidebar h2 (max) (mm) Thickness of sidebar T (mm) J mm K mm N mm M mm Tensile strength Q (min) (KN)
3939 203.2 23.02 26.99 11.1 49 28.6 4 38.1     6.35 115.58
D3939-B4 38.1 101.6 7.14 7.14
D3939-B21 38.1     7.14
D3939-B23   92.1 10.3  
D3939-B43 38.1 92.1 10.3 7.14
D3939-B24   101.6 7.14  
D3939-B40   101.6 10.3  
D3939-B44 38.1 101.6 10.6 7.14

How to choose a drive chain

The process of manufacturing a drive chain starts with bushing. Both inner and outer diameters are strictly measured to ensure tight tolerances. The roundness of the bushing is critical as irregular surfaces in the contact area can cause accelerated wear and shorten chain life. That’s why the CZPT manufacturing process is carefully designed to optimize the wear performance of the chain. There are several types of bushings including roller, forged rivetless, flat top, and timing.
chain

roller chain

The tensile strength of a roller chain is the number of pounds it can withstand before breaking. Fatigue strength is equally important, although the two do not necessarily go hand in hand. Fatigue strength depends on several factors, including the quality of steel used in manufacturing, the quality of the pitch holes, the type of shot peening used, and the thickness and design of the link plates. Here are some things to consider when choosing a roller chain for a drive chain.
When sizing a chain, first determine how much power will be delivered. Then, determine how many teeth you need for the drive sprocket. The gear ratio is approximately 2:1. The number of sprocket teeth depends on the size of the motor. A chain with a higher tooth count requires fewer teeth than a smaller chain. The size of the drive sprocket also depends on the horsepower of the motor.
Before installing rollers or conveyor chains, make sure the drive system is properly aligned. If the drive chain is misaligned, the load on other components will be uneven. This can cause excessive wear on the sprocket or roller chain. Also, check that the sprocket is as close to the bearing as possible. Connecting links can be secured using openings or spring clips.
Different manufacturing processes can affect the performance of the roller chain. Some manufacturers have chains pre-installed at the factory to minimize initial stretch. Others build chains by preloading sprockets and ensuring consistent precision heat treatment. The final product may have greater elongation or less wear than previous products. It is best to follow the manufacturer’s recommendations to extend the life of the roller chain. If you are interested in purchasing a new drive chain, please contact a trusted supplier in your area.

Drop forged rivetless chain

Forged rivetless drive chains are ideal for applications where flexibility and strength are critical. The chain consists of forged steel components for high strength and lightweight. These chain assemblies are easy to assemble without the use of tools and are commonly used on carts, assembly lines, and drag conveyors. They are also compatible with related chain, drive, and accessory products. They have a short turning radius and therefore high flexibility and strength.
The X-348 Forged Rivetless Chain is an example of such a drive chain. This chain is perfect for automated machines that run late at night. It is available in a variety of weight limits and sizes. The chain is pre-stressed after assembly, and a two-year parts replacement warranty is standard. Its durability is also enhanced by the inclusion of push dogs that engage the front floating dogs on the leading free cart.
In addition to this type of chain, CZPT also offers a full line of Caterpillar Drive chains. They are designed to provide fatigue-free operation. The drive jaws are one-piece forged induction hardened steel compatible with forged rivetless chains. There are many special custom chains to choose from. These forged chains can be installed on Caterpillars as well as other types of tractors for maximum durability and efficiency.
Distributors of forged chain products offer a variety of sizes, pitches, and materials for material handling and conveying systems. Typically, this type of chain is used in conveyor and lifting applications and ranges from 3 inches to 9 inches. Depending on size and thickness, it is ideal for a variety of industries including automotive, food, paper, and steel mills. In addition, the chain is corrosion-resistant and corrosion-free.
chain

flat top chain

The flat-top drive chain is used for conveying large and medium workpiece pallets. These chains are available in a variety of materials and designs, including plastic, steel, and stainless steel. The steel flat top chain provides high wear resistance and excellent noise reduction. Steel flat-top chains are suitable for applications requiring high loads and excellent workmanship. HD profiles are compatible with steel flat-top chains and are highly recommended for extreme applications.
CZPT produces two types of flat-top chains. Tabletop chains are similar to wing door hinges, while MatTop chains are assembled using full-width pins. Both types are available in standard widths of 3.25 to 12 inches and are shipped in 10-foot sections. Both types can be shaped according to the width of the chain.
Double hinge pin flat-top chains are available with a variety of hinge pins. There are TAB and standard hinge pins for different machines and drive methods. A flat-top chain with dual-hinge pins will provide higher load carrying capacity, but be aware of the hinge pin size and style required for your application. The hinge pins should be long enough to ensure a smooth and smooth delivery. Double hinge pin flat top drive chains are available in a variety of sizes and designs.
Using standardized components and modules, the flat-top chain conveyor system is highly adaptable and can be seamlessly integrated into any production process. It can also be extended to handle a wider range of containers. Using a single drive, the CZPT system can be extended to a length of 40 meters. Its versatility makes it the choice of many industries. There is also a wide variety of flat-top drive chains to choose from.

time chain

The drive chain is a critical component of any internal combustion engine. They transmit the rotation of the crankshaft to the camshaft via the timing chain. These chains have been standard in cars since the turn of the 20th century, and while toothed belts have become a more cost-effective alternative, manufacturers such as Mercedes-Benz and BMW remain loyal to traditional chain drives.
Timing chains come in many shapes and sizes, with different designs depending on the type of load they must carry. Roller chains are the most common and offer an excellent balance of strength and NVH performance. Its design is similar to a bicycle chain, and the inner link consists of two blades pressed into the holes of the sprocket. Roller chains can also pass through smaller diameter sprockets, and roller chains take up less space than chain links.
The length of the chain allows it to stretch over time. In addition, improper oil maintenance can lead to premature timing chain damage. Without an oil change, the chain is not lubricated, causing the rollers and links to rub against each other. This can cause excessive chain wear and eventually chain breakage. To avoid premature timing chain failure, it is advisable to have your vehicle inspected by a mechanic.
For automotive timing chains, the CZPT website offers the best prices for the timing chain you need. You can find the right timing chain for your car by registering on this website. You can also contact a mechanic to get the parts you need. If you don’t know how to diagnose your timing mechanism, you can always check the owner’s manual or the manufacturer’s website. It is critical to follow the manufacturer’s recommendations to avoid catastrophic failure.
chain

Oil-impregnated bushing

Oil-impregnated bushings for drive chains are an excellent solution to drive chain lubrication problems. Usually, drive chains require additional lubrication, but by adding special oil-impregnated bushings, the chain can run without lubrication. Oil-immersed bushings, such as those of the CZPT brand for CZPT, are specially manufactured for this purpose. They capture oil during operation and release it onto the bearing surfaces, returning it to the bushing by capillary action.
Since their introduction to the automotive industry, engineered composite plastic bushings have been shown to provide longer service life and save up to 40% in maintenance costs. They have replaced bronze in thousands of applications, including pumps, medical equipment, and food processing machinery. Because oil-impregnated bronze bearings rely on capillary action, they must rotate to maintain a complete lubricating film. However, several factors prevent this film from fully forming, including low speeds and intermittent use.
During the manufacturing process, oil-impregnated bushings are manufactured to meet the wear resistance requirements of the drive chain. The sintered density of the oil-impregnated sintered bushing determines its mechanical strength. The larger sintered density increases the wear resistance of the oil-impregnated bushing but reduces the mechanical strength.
Whether or not a drive chain is lubricated will determine its overall life. Proper lubrication can extend chain life by 100% compared to a chain without proper lubrication. Proper lubrication means using high-quality oils without additives and oils that flow freely at prevailing temperatures. Indirect heating is required by immersing the drive chain in the molten pool as certain additives prevent oil from entering the chain joint.

China Cast Iron Lumber Conveyor Chain with High Quality     block or bush chainChina Cast Iron Lumber Conveyor Chain with High Quality     block or bush chain
editor by czh 2022-12-21