Product Description
|
Product |
Standard Double Pitch Roller chain |
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Material |
40Mn steel,304 stainless steel, 316 stainless steel and 201 stainless steel. |
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Types |
Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on. |
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|
Series |
A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series. |
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Short pitch precision roller chain |
Simplex Roller Chains&Bushing Chains: 04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1 04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2 04C-3,06C-2,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3 |
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Chain link type |
Standard links (without attachment) and non-standard links (with attachment).
A1: One-side,one hole cranked attachments. |
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|
Our Products Advantage |
1. Every step from production order to the packing process has a strict quality inspection. |
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1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
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| Material: | Alloy |
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| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Samples: |
US$ 35/kg
1 kg(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do you determine the expected lifespan of an industrial chain?
The expected lifespan of an industrial chain can vary depending on various factors. Here’s how you can determine the expected lifespan of an industrial chain:
- Manufacturer’s specifications: Start by referring to the manufacturer’s specifications and guidelines for the industrial chain. Manufacturers often provide information about the estimated lifespan based on the chain’s design, material, and intended use.
- Operating conditions: Evaluate the operating conditions in which the industrial chain will be used. Factors such as temperature, humidity, exposure to chemicals or abrasive materials, and load conditions can significantly impact the chain’s lifespan. Consider whether the chain will be subject to heavy loads, frequent starts and stops, or continuous operation.
- Maintenance practices: Proper maintenance is essential for prolonging the lifespan of an industrial chain. Follow the manufacturer’s recommended maintenance procedures, including regular cleaning, lubrication, and inspection. Neglecting maintenance can lead to premature wear and reduce the chain’s lifespan.
- Chain wear monitoring: Implement a chain wear monitoring program to track the condition of the chain over time. This can involve measuring the elongation of the chain, inspecting for signs of wear, and conducting regular maintenance checks. By monitoring wear, you can anticipate when the chain may need replacement.
- Application-specific factors: Consider any unique factors related to the specific application. This may include factors like shock loads, vibration, misalignment, or exposure to extreme conditions. These factors can accelerate wear and impact the chain’s lifespan.
- Historical data and experience: Drawing from historical data and experience with similar applications can provide insights into the expected lifespan of the industrial chain. If there are past records of chain performance in similar operating conditions, they can serve as a reference point.
It’s important to note that determining the exact lifespan of an industrial chain is challenging as it depends on various factors. Regular monitoring, proper maintenance, and adherence to recommended operating conditions can help maximize the chain’s lifespan.
Can an industrial chain be used in high-temperature environments?
An industrial chain’s suitability for high-temperature environments depends on the specific chain type, material, and operating conditions. While some industrial chains are designed to withstand elevated temperatures, others may experience performance issues or damage when exposed to excessive heat.
Industrial chains used in high-temperature applications are typically constructed using materials that exhibit excellent heat resistance. Common materials include heat-resistant alloys, stainless steel, or specialized coatings that can withstand the elevated temperatures without compromising the chain’s strength or integrity.
When considering the use of an industrial chain in high-temperature environments, several factors should be taken into account:
- Temperature Range: Determine the maximum temperature the industrial chain will be exposed to. Different chain materials have different temperature limits, and it’s crucial to select a chain that can withstand the specific temperature range.
- Chain Type: Certain chain types, such as roller chains or silent chains, may be better suited for high-temperature applications than others. Consult the manufacturer’s guidelines and specifications to ensure the chosen chain type is suitable for the intended temperature range.
- Lubrication: Proper lubrication is essential in high-temperature environments to minimize friction, reduce wear, and ensure smooth chain operation. Special high-temperature lubricants or dry lubrication methods may be required to maintain chain performance under elevated temperatures.
- Heat Dissipation: Consider the ability of the industrial chain and the surrounding equipment to dissipate heat effectively. In some cases, additional cooling mechanisms or heat shielding may be necessary to protect the chain and prevent overheating.
- Application Requirements: Assess the specific demands of the application, such as load, speed, and cyclic operation, and ensure that the chosen industrial chain can handle these conditions at high temperatures.
It’s important to consult the manufacturer’s recommendations and technical documentation to verify the suitability of an industrial chain for high-temperature environments. Working with experienced engineers or industry experts can also provide valuable insights and guidance in selecting the appropriate chain for such applications.
What are the advantages of using an industrial chain in industrial settings?
An industrial chain offers several advantages that make it a popular choice in industrial settings. Here are some key benefits:
- High load capacity: Industrial chains are designed to handle heavy loads and provide reliable power transmission, making them suitable for applications that require robust and durable components.
- Wide range of applications: Industrial chains find application in various industries, including manufacturing, automotive, mining, construction, agriculture, and more. They can be used for conveying, lifting, driving, and transferring power in different types of machinery and equipment.
- Efficient power transmission: Industrial chains have high efficiency in transferring power from one component to another, minimizing energy loss and maximizing the overall performance of the machinery.
- Flexible design: Industrial chains come in different sizes, configurations, and materials, allowing for flexibility in design and accommodating various application requirements. They can be customized to fit specific needs, offering versatility in industrial settings.
- Durable and long-lasting: Industrial chains are built to withstand heavy-duty operations and harsh environments. They are constructed using high-quality materials and undergo heat treatment or surface hardening processes to enhance their strength, durability, and resistance to wear and fatigue.
- Reliable and low-maintenance: Industrial chains are designed for continuous operation with minimal maintenance. Proper lubrication and periodic inspection are typically sufficient to ensure their reliable performance and extend their service life.
- Cost-effective: Industrial chains provide a cost-effective solution for power transmission compared to other alternatives. They have a relatively low initial cost, require less maintenance, and have a long lifespan, resulting in reduced downtime and overall operational costs.
- Easy installation and replacement: Industrial chains are designed for ease of installation and replacement. With standardized dimensions and readily available components, they can be quickly installed or replaced, minimizing downtime and maximizing productivity.
Overall, industrial chains offer durability, versatility, and efficiency, making them a preferred choice in industrial settings where reliable power transmission and heavy-load handling are required.
editor by CX 2024-01-02
China factory High Precision Conveyor Drive Transmission Roller Chain for Industrial Machine Gear
Product Description
Welcome to visit Xihu (West Lake) Dis. CHINAMFG mechanical (chain )factory .
We produce a wide range power transmission products. Such as roller chains and leaf chains, conveyor chains, drive chains, agricultural chains .
Also we can supply all kinds of industrial sprockets, chain couplings.
Established in year of 2000. With over 20 years history of specializing in the roller chains producing. With stable and good quality. We now have gained customer’s high praise from at home and abroad.
Our manufacturing plant and workshop area is over 10000 square CHINAMFG and with staff is about 70. We are the middle scale factory in China.
Our chain quality can match with GB,DIN,ASA,ANSI,JIS standard.and have gain the ISO9001 Certificate.
Till now, except for the domestic market, we have exported many chains to USA, CANADA,COLOMBIA,BRAZIL,ARGENTINA,POLAND, ITALY,SPAIN AND SO ON.
1.Standards: ISO /DIN /ANSI/GB/JIS/ASA
2. Model: 06C-35-240, 04B-48B Simplex, Duplex, Triplex AND ACCORDING TO CUSTOMER’S REQUIREMENTS
3. Materials: Carbon steel 40Mn,# 10 FOR THE ROLLER AND BUSH,40CR FOR THE PIN
4. All spare parts of chains are heat treated(quenching and tempering) and controlled in a reasonable tolerance range and suitable for the industry standard.
5. Tensile strength: more higher than the standard about 15%
6. Certificate of Quality: ISO 9001
7. Good lubrication with excellent grease.
8. Color: Self color and shot peen.
9.Can match with sprockets freely
| we are CHINAMFG chain factory from CHINA. |
| We make roller chains over 20 years. main ASA chains: — main DIN chains:06b-08b-10b-12b-16b-20b-24b-32b main motorcycle chains: H 520 520H 530 Our quality: middle level and good and stable. Follow up XIHU (WEST LAKE) DIS.HUA standard We also exported many industrial sprockets together with our chains. We mainly exported chains to South America AND Europe. |
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 1/Meter
1 Meter(Min.Order) | |
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| Customization: |
Available
| Customized Request |
|---|
How does lubrication affect the performance of an industrial chain?
Lubrication plays a crucial role in the performance and longevity of an industrial chain. It provides a protective layer between the moving components of the chain, reducing friction and wear. Here are the key ways in which lubrication affects the performance of an industrial chain:
- Friction reduction: Lubrication creates a lubricating film that reduces friction between the chain’s pins, bushings, and rollers. This minimizes the resistance to movement and allows the chain to operate smoothly, reducing energy consumption and preventing excessive heat generation.
- Wear prevention: Lubrication forms a protective barrier that prevents direct metal-to-metal contact between the chain’s components. This reduces wear and extends the chain’s service life, minimizing the need for frequent replacements and costly downtime.
- Corrosion protection: Lubricants can have anti-corrosion additives that protect the chain from rust and corrosion caused by moisture, chemicals, or environmental factors. This is particularly important in applications exposed to harsh or corrosive environments.
- Noise reduction: Proper lubrication reduces the noise generated by the chain’s movement by minimizing metal-to-metal contact and damping vibrations. This is crucial in applications where noise levels need to be controlled, such as in residential areas or noise-sensitive environments.
- Temperature control: Lubrication helps dissipate heat generated during chain operation, preventing overheating and potential damage to the chain. It also provides thermal stability, allowing the chain to maintain its performance even in high-temperature environments.
- Contamination resistance: Lubrication helps repel and flush away contaminants such as dirt, dust, and debris that can accumulate on the chain. By keeping the chain clean, lubrication reduces the risk of abrasive wear and blockages that can hinder the chain’s operation.
Proper lubrication selection and maintenance are critical to ensure optimal performance and longevity of an industrial chain. It is important to follow the manufacturer’s recommendations regarding lubrication intervals, lubricant type, and application methods to achieve the best results.
How do you calculate the required length of an industrial chain?
Calculating the required length of an industrial chain involves considering several factors such as the distance between sprockets, the number of chain links, and any additional allowances for tensioning and adjustment. Here is a step-by-step process to calculate the required chain length:
- Measure the Center-to-Center Distance: Measure the distance between the center of the drive sprocket and the center of the driven sprocket. This is the center-to-center distance or pitch length.
- Determine the Number of Chain Links: Determine the number of chain links required by dividing the center-to-center distance by the pitch or the distance between adjacent chain pins.
- Add Allowances: Add allowances to account for tensioning and adjustment. The specific allowances depend on the type of industrial chain and the application requirements. Typically, an additional one or two links are added to accommodate tensioning and ensure proper chain engagement.
- Calculate the Total Chain Length: Multiply the number of chain links by the pitch or distance between adjacent chain pins. This will give you the total chain length required.
It’s important to note that industrial chains are often sold in standard lengths or in increments of a certain number of chain links. In such cases, you may need to select the nearest standard chain length that meets your calculated requirements.
It is recommended to consult the manufacturer’s guidelines, technical specifications, or engineering resources for accurate and specific calculations based on the type and size of the industrial chain being used.
How is an industrial chain different from a regular chain?
An industrial chain differs from a regular chain in terms of its design, construction, and intended application. Here are some key differences:
- Strength and Durability: Industrial chains are specifically designed to handle heavy loads and withstand harsh operating conditions in industrial settings. They are constructed using high-quality materials and undergo rigorous testing to ensure strength and durability.
- Precision Engineering: Industrial chains are engineered with precision to meet specific performance requirements. They are manufactured to strict tolerances, ensuring precise fit and proper engagement with sprockets, resulting in reliable and efficient power transmission.
- Specialized Designs: Industrial chains come in a variety of specialized designs to accommodate different applications. They may feature specific link shapes, roller configurations, or surface treatments tailored to meet the unique needs of various industries, such as conveying, lifting, or power transmission.
- Lubrication Requirements: Industrial chains often require regular lubrication to minimize friction and wear. They may incorporate lubrication systems or be designed to accommodate external lubrication methods to ensure optimal performance and longevity.
- Application Focus: Regular chains are commonly used for lighter-duty applications such as securing objects or supporting light loads. Industrial chains, on the other hand, are designed for heavy-duty industrial applications, including machinery, conveyors, mining equipment, and other demanding environments where high load capacity and reliability are crucial.
- Industry Standards and Regulations: Industrial chains are often subject to specific industry standards and regulations to ensure their performance, safety, and compatibility with machinery and equipment used in industrial settings.
Overall, the key distinction lies in the industrial chain’s robustness, precision engineering, specialized designs, and suitability for heavy-duty industrial applications, setting it apart from regular chains commonly used in lighter-duty tasks.
editor by CX 2023-12-08
China manufacturer 32A-2 160-2 ISO/DIN Drive Roller Chain Link Industrial Transmission Conveyor Chain
Product Description
|
Product |
Standard Double Pitch Roller chain |
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|
Material |
40Mn steel,304 stainless steel, 316 stainless steel and 201 stainless steel. |
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|
Types |
Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on. |
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|
Series |
A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series. |
||
|
Short pitch precision roller chain |
Simplex Roller Chains&Bushing Chains: 04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1 04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2 04C-3,06C-2,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3 |
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Chain link type |
Standard links (without attachment) and non-standard links (with attachment).
A1: One-side,one hole cranked attachments. |
||
|
Our Products Advantage |
1. Every step from production order to the packing process has a strict quality inspection. |
||
1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated|
|
|---|
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Samples: |
US$ 35/kg
1 kg(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you prevent corrosion in industrial chains?
Preventing corrosion in industrial chains is essential to ensure their longevity and performance. Here are several measures that can be taken to prevent corrosion:
1. Material selection: Choose corrosion-resistant materials for the chain components. Stainless steel, specifically austenitic stainless steel grades, is highly resistant to corrosion and is commonly used in corrosive environments.
2. Coatings and surface treatments: Apply protective coatings or surface treatments to the chain components. These coatings can include zinc plating, galvanizing, chrome plating, or specialized corrosion-resistant coatings. These coatings create a barrier between the chain and the corrosive environment, preventing direct contact and inhibiting corrosion.
3. Lubrication: Proper lubrication is crucial in preventing corrosion. Lubricants create a protective film on the chain surface, reducing friction and preventing moisture and contaminants from reaching the metal. Use lubricants specifically designed for corrosion protection.
4. Regular cleaning and maintenance: Regularly clean and inspect the chains to remove any accumulated dirt, debris, or corrosive substances. Use appropriate cleaning agents and methods recommended for the specific chain material.
5. Environmental control: Control the environmental conditions to minimize exposure to corrosive elements. This can include implementing proper ventilation, reducing humidity levels, or installing protective barriers to shield the chains from direct contact with corrosive substances.
6. Proper storage: Store the chains in a clean, dry, and well-ventilated area to prevent exposure to moisture and corrosive agents. Use appropriate storage methods such as hanging or storing in containers to avoid contact with the ground or other potentially corrosive surfaces.
7. Regular inspections: Conduct regular inspections of the chains to detect any signs of corrosion or damage early. This allows for timely maintenance or replacement before the corrosion progresses and affects the chain’s performance.
8. Follow manufacturer’s guidelines: Always follow the manufacturer’s guidelines and recommendations for the specific chain type and application. They may provide additional instructions on preventing corrosion and maintaining the chain’s integrity.
By implementing these preventive measures, you can significantly reduce the risk of corrosion in industrial chains and ensure their long-term reliability and performance.
Can an industrial chain be used for vertical lifting applications?
Yes, industrial chains can be used for vertical lifting applications. However, several factors need to be considered to ensure safe and efficient lifting operations:
- Chain type and strength: The industrial chain selected for vertical lifting applications must have the appropriate strength and load capacity to safely lift the intended load.
- Safety factors: It is crucial to consider the safety factors and ensure that the selected chain is capable of handling the maximum expected load without exceeding its rated capacity.
- Overhead clearance: Sufficient overhead clearance is necessary to accommodate the length of the chain and prevent any obstructions during the lifting process.
- Proper tensioning: The chain must be properly tensioned to prevent slippage or excessive slack, which can compromise the lifting operation.
- Guidance and control: Proper guidance and control mechanisms should be in place to ensure smooth and controlled vertical movement of the load.
- Maintenance and inspection: Regular maintenance and inspection of the chain are essential to identify any signs of wear, damage, or fatigue that may compromise its integrity and lifting capability.
It is important to consult industry standards, regulations, and specific manufacturer guidelines to determine the suitability of an industrial chain for a vertical lifting application. Additionally, working with experienced professionals and following established safety protocols is crucial to ensure the safe and effective use of the industrial chain in lifting operations.
What is an industrial chain and what is its purpose?
An industrial chain, also known as an industrial conveyor chain, is a mechanical device used in various industries for the purpose of conveying or transferring materials or products from one point to another within a production or manufacturing process.
Industrial chains are typically made up of a series of interconnected links, which can be composed of metal, plastic, or other materials depending on the application requirements. These links form a continuous loop that moves materials along the chain’s path.
The primary purpose of an industrial chain is to facilitate the smooth and efficient movement of materials or products within a production system. They are designed to withstand heavy loads, resist wear and corrosion, and operate reliably in demanding industrial environments.
Industrial chains find applications in various industries such as automotive, food and beverage, packaging, mining, agriculture, and many others. They are used in a wide range of processes including assembly lines, material handling systems, conveying systems, and production equipment.
By utilizing an industrial chain, manufacturers can achieve increased productivity, improved workflow, and streamlined operations. The chain’s ability to transport materials or products allows for efficient material flow, reduced manual handling, and enhanced automation.
Overall, the purpose of an industrial chain is to enable the smooth and efficient movement of materials or products, contributing to the overall effectiveness and productivity of industrial processes.
editor by CX 2023-07-20
China Best Sales Tansfer Case Chain MD738550 Sc1802234 Timing Transmission Hardwar Chain Hv-113 Transfer Box Gear Chain Car Transfer Output Shaft Drive Chain for Auto Parts roller chain accessories
Product Description
We have All Spare Parts for CZPT and Japanese Pickups, and also series parts for different cars.
High quality products Original, Made in ZheJiang , Made in China Mainland, 6000+ square CZPT warehouse, many parts in stock.
Please feel free to contact and know more.
Informations
| 1.Item Name: | T/F output shaft drive chain For CZPT L200 MD738550 |
| 2.OEM.NO.: | MD738550 SC1857134 HV-113 |
| 3.Suitable for: | Mitsubishi 4X4 Pickup L200 Triton L300 L400 |
| 4. Delivery Time: | Normally Within 1-15 days after deposit or as customers’ requirement, depend on stock |
| 5.Advantages: | 1. Factory direct,Original quality and lower price. 2. Most of the items in stocks,we can send the items to you in a short time. 3. Sincere service,if any problem after you recieved the goods,please contact us freely,the best solution will be offered. |
Detailed Photo
Guest evaluation
| Good feedback from customers is the highest recognition of our products. With the development of made in China, suppliers always describe their products with the best quality, but I think the best products come from the recognition of customers. |
| A good evaluation, across the distance between different countries, to enhance our mutual trust and feelings. Really good cooperation is mutual understanding and tolerance, just like the friendship between China and other countries. |
| I also hope to have an opportunity to cooperate with you. Just like the evaluation given to me by my guests, I believe you will also have a good harvest and profit. |
Related Products
| In order to ensure sufficient demand for guests, we produce all models of chains. What you need to do is to provide us with accurate numbers and pictures. I can make the same chain for you. |
Work Shop
| Our production workshop covers an area of more than 6000 square meters, more than 200 machines and more than 30 kinds of development and testing equipment. And the professional management and production level in ZheJiang –Real original factory in China |
Quality Control
| Each of our chains will undergo strict 100% manual test, machine test and anti rust treatment. Only through strict testing can we do a better quality assurance and let guests trust our products more. |
Customers Endorsements & Exhibition
| Guests from various countries had come to visit my factory and are very satisfied with our production level and chain. They have maintained a good cooperative relationship for many years. We also participate in ZheJiang Frankfurt Auto Parts Exhibition and HangZhou Exhibition and so on.Every time we have new guests and new cooperation. |
Packaging
| As for packaging, we will customize or conventional packaging according to customers’ requirements. P. E bag + antirust paper + box+Carton |
Our Certificate
| Our products have passed ISO 9001 and ISO 14001 certification,and Made-in-China strength factory certification |
FAQ
Q1: How many years are your company in the autoparts industry?
A: The company has been founded for 20 years till now.
Q2: What are your major products?
A: Our main products are all kinds of Transfer Case Chain&Timing Chain
Q3: Where are your company?
A: We are located in HangZhou City,HangZhou City,ZheJiang Province, China.
Q4: Are you a factory or trading company?
A: We are a real factory with export licenses.
Q5: What is the MOQ?
A: Normaly, our MOQ is 100pcs ,but different product may have the different MOQ.
Q6:How about the quality of your sensors?
A: Our products have got the ISO9001 Certification. OEM Standard is also welcome and could be
fulfilled. Every item will be tested before shipment. You are very welcome to visit our factory at your convenience.
Q7:How about the warrenty of your sensors?
A: All of our sensors are with warrenty of 1 year, for some sensors the warrenty could be extented to 2 years.
Q8: What is the payment terms?
A: 30% deposit before production,70% balance before shipment.
Q9: Can your company customize sensors?
A: YES! You are very welcome to customize sensors, but it is strongly recommended to provide samples.
| After-sales Service: | Great |
|---|---|
| Warranty: | 1 Year |
| Type: | Gearbox |
| Material: | Steel |
| Certification: | ISO |
| Automatic: | Automatic |
| Customization: |
Available
| Customized Request |
|---|
How to choose a drive chain
The process of manufacturing a drive chain starts with bushing. Both inner and outer diameters are strictly measured to ensure tight tolerances. The roundness of the bushing is critical as irregular surfaces in the contact area can cause accelerated wear and shorten chain life. That’s why the CZPT manufacturing process is carefully designed to optimize the wear performance of the chain. There are several types of bushings including roller, forged rivetless, flat top, and timing.
roller chain
The tensile strength of a roller chain is the number of pounds it can withstand before breaking. Fatigue strength is equally important, although the two do not necessarily go hand in hand. Fatigue strength depends on several factors, including the quality of steel used in manufacturing, the quality of the pitch holes, the type of shot peening used, and the thickness and design of the link plates. Here are some things to consider when choosing a roller chain for a drive chain.
When sizing a chain, first determine how much power will be delivered. Then, determine how many teeth you need for the drive sprocket. The gear ratio is approximately 2:1. The number of sprocket teeth depends on the size of the motor. A chain with a higher tooth count requires fewer teeth than a smaller chain. The size of the drive sprocket also depends on the horsepower of the motor.
Before installing rollers or conveyor chains, make sure the drive system is properly aligned. If the drive chain is misaligned, the load on other components will be uneven. This can cause excessive wear on the sprocket or roller chain. Also, check that the sprocket is as close to the bearing as possible. Connecting links can be secured using openings or spring clips.
Different manufacturing processes can affect the performance of the roller chain. Some manufacturers have chains pre-installed at the factory to minimize initial stretch. Others build chains by preloading sprockets and ensuring consistent precision heat treatment. The final product may have greater elongation or less wear than previous products. It is best to follow the manufacturer’s recommendations to extend the life of the roller chain. If you are interested in purchasing a new drive chain, please contact a trusted supplier in your area.
Drop forged rivetless chain
Forged rivetless drive chains are ideal for applications where flexibility and strength are critical. The chain consists of forged steel components for high strength and lightweight. These chain assemblies are easy to assemble without the use of tools and are commonly used on carts, assembly lines, and drag conveyors. They are also compatible with related chain, drive, and accessory products. They have a short turning radius and therefore high flexibility and strength.
The X-348 Forged Rivetless Chain is an example of such a drive chain. This chain is perfect for automated machines that run late at night. It is available in a variety of weight limits and sizes. The chain is pre-stressed after assembly, and a two-year parts replacement warranty is standard. Its durability is also enhanced by the inclusion of push dogs that engage the front floating dogs on the leading free cart.
In addition to this type of chain, CZPT also offers a full line of Caterpillar Drive chains. They are designed to provide fatigue-free operation. The drive jaws are one-piece forged induction hardened steel compatible with forged rivetless chains. There are many special custom chains to choose from. These forged chains can be installed on Caterpillars as well as other types of tractors for maximum durability and efficiency.
Distributors of forged chain products offer a variety of sizes, pitches, and materials for material handling and conveying systems. Typically, this type of chain is used in conveyor and lifting applications and ranges from 3 inches to 9 inches. Depending on size and thickness, it is ideal for a variety of industries including automotive, food, paper, and steel mills. In addition, the chain is corrosion-resistant and corrosion-free.
flat top chain
The flat-top drive chain is used for conveying large and medium workpiece pallets. These chains are available in a variety of materials and designs, including plastic, steel, and stainless steel. The steel flat top chain provides high wear resistance and excellent noise reduction. Steel flat-top chains are suitable for applications requiring high loads and excellent workmanship. HD profiles are compatible with steel flat-top chains and are highly recommended for extreme applications.
CZPT produces two types of flat-top chains. Tabletop chains are similar to wing door hinges, while MatTop chains are assembled using full-width pins. Both types are available in standard widths of 3.25 to 12 inches and are shipped in 10-foot sections. Both types can be shaped according to the width of the chain.
Double hinge pin flat-top chains are available with a variety of hinge pins. There are TAB and standard hinge pins for different machines and drive methods. A flat-top chain with dual-hinge pins will provide higher load carrying capacity, but be aware of the hinge pin size and style required for your application. The hinge pins should be long enough to ensure a smooth and smooth delivery. Double hinge pin flat top drive chains are available in a variety of sizes and designs.
Using standardized components and modules, the flat-top chain conveyor system is highly adaptable and can be seamlessly integrated into any production process. It can also be extended to handle a wider range of containers. Using a single drive, the CZPT system can be extended to a length of 40 meters. Its versatility makes it the choice of many industries. There is also a wide variety of flat-top drive chains to choose from.
time chain
The drive chain is a critical component of any internal combustion engine. They transmit the rotation of the crankshaft to the camshaft via the timing chain. These chains have been standard in cars since the turn of the 20th century, and while toothed belts have become a more cost-effective alternative, manufacturers such as Mercedes-Benz and BMW remain loyal to traditional chain drives.
Timing chains come in many shapes and sizes, with different designs depending on the type of load they must carry. Roller chains are the most common and offer an excellent balance of strength and NVH performance. Its design is similar to a bicycle chain, and the inner link consists of two blades pressed into the holes of the sprocket. Roller chains can also pass through smaller diameter sprockets, and roller chains take up less space than chain links.
The length of the chain allows it to stretch over time. In addition, improper oil maintenance can lead to premature timing chain damage. Without an oil change, the chain is not lubricated, causing the rollers and links to rub against each other. This can cause excessive chain wear and eventually chain breakage. To avoid premature timing chain failure, it is advisable to have your vehicle inspected by a mechanic.
For automotive timing chains, the CZPT website offers the best prices for the timing chain you need. You can find the right timing chain for your car by registering on this website. You can also contact a mechanic to get the parts you need. If you don’t know how to diagnose your timing mechanism, you can always check the owner’s manual or the manufacturer’s website. It is critical to follow the manufacturer’s recommendations to avoid catastrophic failure.
Oil-impregnated bushing
Oil-impregnated bushings for drive chains are an excellent solution to drive chain lubrication problems. Usually, drive chains require additional lubrication, but by adding special oil-impregnated bushings, the chain can run without lubrication. Oil-immersed bushings, such as those of the CZPT brand for CZPT, are specially manufactured for this purpose. They capture oil during operation and release it onto the bearing surfaces, returning it to the bushing by capillary action.
Since their introduction to the automotive industry, engineered composite plastic bushings have been shown to provide longer service life and save up to 40% in maintenance costs. They have replaced bronze in thousands of applications, including pumps, medical equipment, and food processing machinery. Because oil-impregnated bronze bearings rely on capillary action, they must rotate to maintain a complete lubricating film. However, several factors prevent this film from fully forming, including low speeds and intermittent use.
During the manufacturing process, oil-impregnated bushings are manufactured to meet the wear resistance requirements of the drive chain. The sintered density of the oil-impregnated sintered bushing determines its mechanical strength. The larger sintered density increases the wear resistance of the oil-impregnated bushing but reduces the mechanical strength.
Whether or not a drive chain is lubricated will determine its overall life. Proper lubrication can extend chain life by 100% compared to a chain without proper lubrication. Proper lubrication means using high-quality oils without additives and oils that flow freely at prevailing temperatures. Indirect heating is required by immersing the drive chain in the molten pool as certain additives prevent oil from entering the chain joint.
editor by CX 2023-05-18