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China supplier Industrial Transmission Roller Chain for Coal Machine and Car Parking

Product Description

ROLLER CHAIN

Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial and agricultural machinery, including conveyors, wire- and tube-drawing machines, printing presses, cars, motorcycles, and bicycles. It consists of a series of short cylindrical rollers held together by side links. It is driven by a toothed wheel called a sprocket. It is a simple, reliable, and efficient means of power transmission.

CONSTRUCTION OF THE CHAIN

Two different sizes of roller chain, showing construction.
There are 2 types of links alternating in the bush roller chain. The first type is inner links, having 2 inner plates held together by 2 sleeves or bushings CHINAMFG which rotate 2 rollers. Inner links alternate with the second type, the outer links, consisting of 2 outer plates held together by pins passing through the bushings of the inner links. The “bushingless” roller chain is similar in operation though not in construction; instead of separate bushings or sleeves holding the inner plates together, the plate has a tube stamped into it protruding from the hole which serves the same purpose. This has the advantage of removing 1 step in assembly of the chain.

The roller chain design reduces friction compared to simpler designs, resulting in higher efficiency and less wear. The original power transmission chain varieties lacked rollers and bushings, with both the inner and outer plates held by pins which directly contacted the sprocket teeth; however this configuration exhibited extremely rapid wear of both the sprocket teeth, and the plates where they pivoted on the pins. This problem was partially solved by the development of bushed chains, with the pins holding the outer plates passing through bushings or sleeves connecting the inner plates. This distributed the wear over a greater area; however the teeth of the sprockets still wore more rapidly than is desirable, from the sliding friction against the bushings. The addition of rollers surrounding the bushing sleeves of the chain and provided rolling contact with the teeth of the sprockets resulting in excellent resistance to wear of both sprockets and chain as well. There is even very low friction, as long as the chain is sufficiently lubricated. Continuous, clean, lubrication of roller chains is of primary importance for efficient operation as well as correct tensioning.

LUBRICATION

Many driving chains (for example, in factory equipment, or driving a camshaft inside an internal combustion engine) operate in clean environments, and thus the wearing surfaces (that is, the pins and bushings) are safe from precipitation and airborne grit, many even in a sealed environment such as an oil bath. Some roller chains are designed to have o-rings built into the space between the outside link plate and the inside roller link plates. Chain manufacturers began to include this feature in 1971 after the application was invented by Joseph Montano while working for Whitney Chain of Hartford, Connecticut. O-rings were included as a way to improve lubrication to the links of power transmission chains, a service that is vitally important to extending their working life. These rubber fixtures form a barrier that holds factory applied lubricating grease inside the pin and bushing wear areas. Further, the rubber o-rings prevent dirt and other contaminants from entering inside the chain linkages, where such particles would otherwise cause significant wear.[citation needed]

There are also many chains that have to operate in dirty conditions, and for size or operational reasons cannot be sealed. Examples include chains on farm equipment, bicycles, and chain saws. These chains will necessarily have relatively high rates of wear, particularly when the operators are prepared to accept more friction, less efficiency, more noise and more frequent replacement as they neglect lubrication and adjustment.

Many oil-based lubricants attract dirt and other particles, eventually forming an CHINAMFG paste that will compound wear on chains. This problem can be circumvented by use of a “dry” PTFE spray, which forms a solid film after application and repels both particles and moisture.

VARIANTS DESIGN

Layout of a roller chain: 1. Outer plate, 2. Inner plate, 3. Pin, 4. Bushing, 5. Roller
If the chain is not being used for a high wear application (for instance if it is just transmitting motion from a hand-operated lever to a control shaft on a machine, or a sliding door on an oven), then 1 of the simpler types of chain may still be used. Conversely, where extra strength but the smooth drive of a smaller pitch is required, the chain may be “siamesed”; instead of just 2 rows of plates on the outer sides of the chain, there may be 3 (“duplex”), 4 (“triplex”), or more rows of plates running parallel, with bushings and rollers between each adjacent pair, and the same number of rows of teeth running in parallel on the sprockets to match. Timing chains on automotive engines, for example, typically have multiple rows of plates called strands.

Roller chain is made in several sizes, the most common American National Standards Institute (ANSI) standards being 40, 50, 60, and 80. The first digit(s) indicate the pitch of the chain in eighths of an inch, with the last digit being 0 for standard chain, 1 for lightweight chain, and 5 for bushed chain with no rollers. Thus, a chain with half-inch pitch would be a #40 while a #160 sprocket would have teeth spaced 2 inches apart, etc. Metric pitches are expressed in sixteenths of an inch; thus a metric #8 chain (08B-1) would be equivalent to an ANSI #40. Most roller chain is made from plain carbon or alloy steel, but stainless steel is used in food processing machinery or other places where lubrication is a problem, and nylon or brass are occasionally seen for the same reason.

Roller chain is ordinarily hooked up using a master link (also known as a connecting link), which typically has 1 pin held by a horseshoe clip rather than friction fit, allowing it to be inserted or removed with simple tools. Chain with a removable link or pin is also known as cottered chain, which allows the length of the chain to be adjusted. Half links (also known as offsets) are available and are used to increase the length of the chain by a single roller. Riveted roller chain has the master link (also known as a connecting link) “riveted” or mashed on the ends. These pins are made to be durable and are not removable.

USE

An example of 2 ‘ghost’ sprockets tensioning a triplex roller chain system
Roller chains are used in low- to mid-speed drives at around 600 to 800 feet per minute; however, at higher speeds, around 2,000 to 3,000 feet per minute, V-belts are normally used due to wear and noise issues.
A bicycle chain is a form of roller chain. Bicycle chains may have a master link, or may require a chain tool for removal and installation. A similar but larger and thus stronger chain is used on most motorcycles although it is sometimes replaced by either a toothed belt or a shaft drive, which offer lower noise level and fewer maintenance requirements.
The great majority of automobile engines use roller chains to drive the camshaft(s). Very high performance engines often use gear drive, and starting in the early 1960s toothed belts were used by some manufacturers.
Chains are also used in forklifts using hydraulic rams as a pulley to raise and lower the carriage; however, these chains are not considered roller chains, but are classified as lift or leaf chains.
Chainsaw cutting chains superficially resemble roller chains but are more closely related to leaf chains. They are driven by projecting drive links which also serve to locate the chain CHINAMFG the bar.

Sea Harrier FA.2 ZA195 front (cold) vector thrust nozzle – the nozzle is rotated by a chain drive from an air motor
A perhaps unusual use of a pair of motorcycle chains is in the Harrier Jump Jet, where a chain drive from an air motor is used to rotate the movable engine nozzles, allowing them to be pointed downwards for hovering flight, or to the rear for normal CHINAMFG flight, a system known as Thrust vectoring.

WEAR

 

The effect of wear on a roller chain is to increase the pitch (spacing of the links), causing the chain to grow longer. Note that this is due to wear at the pivoting pins and bushes, not from actual stretching of the metal (as does happen to some flexible steel components such as the hand-brake cable of a motor vehicle).

With modern chains it is unusual for a chain (other than that of a bicycle) to wear until it breaks, since a worn chain leads to the rapid onset of wear on the teeth of the sprockets, with ultimate failure being the loss of all the teeth on the sprocket. The sprockets (in particular the smaller of the two) suffer a grinding motion that puts a characteristic hook shape into the driven face of the teeth. (This effect is made worse by a chain improperly tensioned, but is unavoidable no matter what care is taken). The worn teeth (and chain) no longer provides smooth transmission of power and this may become evident from the noise, the vibration or (in car engines using a timing chain) the variation in ignition timing seen with a timing light. Both sprockets and chain should be replaced in these cases, since a new chain on worn sprockets will not last long. However, in less severe cases it may be possible to save the larger of the 2 sprockets, since it is always the smaller 1 that suffers the most wear. Only in very light-weight applications such as a bicycle, or in extreme cases of improper tension, will the chain normally jump off the sprockets.

The lengthening due to wear of a chain is calculated by the following formula:

M = the length of a number of links measured

S = the number of links measured

P = Pitch

In industry, it is usual to monitor the movement of the chain tensioner (whether manual or automatic) or the exact length of a drive chain (one rule of thumb is to replace a roller chain which has elongated 3% on an adjustable drive or 1.5% on a fixed-center drive). A simpler method, particularly suitable for the cycle or motorcycle user, is to attempt to pull the chain away from the larger of the 2 sprockets, whilst ensuring the chain is taut. Any significant movement (e.g. making it possible to see through a gap) probably indicates a chain worn up to and beyond the limit. Sprocket damage will result if the problem is ignored. Sprocket wear cancels this effect, and may mask chain wear.

CHAIN STRENGTH

The most common measure of roller chain’s strength is tensile strength. Tensile strength represents how much load a chain can withstand under a one-time load before breaking. Just as important as tensile strength is a chain’s fatigue strength. The critical factors in a chain’s fatigue strength is the quality of steel used to manufacture the chain, the heat treatment of the chain components, the quality of the pitch hole fabrication of the linkplates, and the type of shot plus the intensity of shot peen coverage on the linkplates. Other factors can include the thickness of the linkplates and the design (contour) of the linkplates. The rule of thumb for roller chain operating on a continuous drive is for the chain load to not exceed a mere 1/6 or 1/9 of the chain’s tensile strength, depending on the type of master links used (press-fit vs. slip-fit)[citation needed]. Roller chains operating on a continuous drive beyond these thresholds can and typically do fail prematurely via linkplate fatigue failure.

The standard minimum ultimate strength of the ANSI 29.1 steel chain is 12,500 x (pitch, in inches)2. X-ring and O-Ring chains greatly decrease wear by means of internal lubricants, increasing chain life. The internal lubrication is inserted by means of a vacuum when riveting the chain together.

CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
Size Pitch Maximum Roller Diameter Minimum Ultimate Tensile Strength Measuring Load
25 0.250 in (6.35 mm) 0.130 in (3.30 mm) 780 lb (350 kg) 18 lb (8.2 kg)
35 0.375 in (9.53 mm) 0.200 in (5.08 mm) 1,760 lb (800 kg) 18 lb (8.2 kg)
41 0.500 in (12.70 mm) 0.306 in (7.77 mm) 1,500 lb (680 kg) 18 lb (8.2 kg)
40 0.500 in (12.70 mm) 0.312 in (7.92 mm) 3,125 lb (1,417 kg) 31 lb (14 kg)
50 0.625 in (15.88 mm) 0.400 in (10.16 mm) 4,880 lb (2,210 kg) 49 lb (22 kg)
60 0.750 in (19.05 mm) 0.469 in (11.91 mm) 7,030 lb (3,190 kg) 70 lb (32 kg)
80 1.000 in (25.40 mm) 0.625 in (15.88 mm) 12,500 lb (5,700 kg) 125 lb (57 kg)
100 1.250 in (31.75 mm) 0.750 in (19.05 mm) 19,531 lb (8,859 kg) 195 lb (88 kg)
120 1.500 in (38.10 mm) 0.875 in (22.23 mm) 28,125 lb (12,757 kg) 281 lb (127 kg)
140 1.750 in (44.45 mm) 1.000 in (25.40 mm) 38,280 lb (17,360 kg) 383 lb (174 kg)
160 2.000 in (50.80 mm) 1.125 in (28.58 mm) 50,000 lb (23,000 kg) 500 lb (230 kg)
180 2.250 in (57.15 mm) 1.460 in (37.08 mm) 63,280 lb (28,700 kg) 633 lb (287 kg)
200 2.500 in (63.50 mm) 1.562 in (39.67 mm) 78,175 lb (35,460 kg) 781 lb (354 kg)
240 3.000 in (76.20 mm) 1.875 in (47.63 mm) 112,500 lb (51,000 kg) 1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches) Pitch expressed
in eighths
ANSI standard
chain number
Width (inches)
14 28 25 18
38 38 35 316
12 48 41 14
12 48 40 516
58 58 50 38
34 68 60 12
1 88 80 58

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
 A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

 

WHY CHOOSE US 

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CHINAMFG Marketing Network
7. Efficient After-Sale Service System

 

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CHINAMFG range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

 

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Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Alloy
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: Roller Chains
Structure: Roller Chain
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

industrial chain

What are the best practices for storing and handling industrial chains?

Storing and handling industrial chains properly is essential to maintain their performance, prevent damage, and ensure safe operation. Here are some best practices to follow:

  • Proper Storage: Store industrial chains in a clean, dry, and well-ventilated area to protect them from moisture, dust, and corrosive elements. Use designated storage racks or containers to keep them organized and prevent tangling or entanglement with other objects.
  • Protection from Contamination: Keep industrial chains away from chemicals, solvents, and other substances that may cause corrosion or degradation. If necessary, use protective covers or coatings to shield the chains from environmental contaminants.
  • Regular Inspection: Perform regular visual inspections of the chains for signs of damage, wear, or misalignment. Check for bent or damaged links, worn-out rollers or sprockets, and any abnormal wear patterns. Address any issues promptly to prevent further damage or failure.
  • Proper Handling Techniques: When handling industrial chains, use appropriate lifting equipment or tools to avoid excessive bending or twisting. Avoid dropping or impacting the chains, as it can cause deformation or damage to the links.
  • Correct Installation: Follow the manufacturer’s guidelines and recommended procedures for installing industrial chains. Ensure proper alignment of sprockets, correct tensioning, and appropriate lubrication to optimize performance and prevent premature wear.
  • Regular Lubrication: Apply the recommended lubricant to the industrial chains according to the manufacturer’s specifications. Proper lubrication reduces friction, wear, and noise, and helps extend the chain’s lifespan.
  • Training and Safety: Provide proper training to personnel involved in handling industrial chains. Ensure they understand the safety procedures, including wearing appropriate personal protective equipment and following safe work practices.

By following these best practices for storing and handling industrial chains, you can prolong their lifespan, maintain their performance, and ensure safe and reliable operation in your industrial applications.

industrial chain

What is the load capacity of an industrial chain?

An industrial chain’s load capacity refers to the maximum amount of weight or force it can safely withstand without experiencing failure or damage. The load capacity of an industrial chain depends on several factors, including its design, construction, material, and size.

Industrial chains are engineered and manufactured to handle a wide range of load capacities, from light-duty applications to heavy-duty industrial operations. The load capacity of a specific industrial chain is typically provided by the manufacturer and can be found in product specifications or technical documentation.

The load capacity of an industrial chain is influenced by various factors, such as:

  • Chain Type and Size: Different chain types, such as roller chains, silent chains, or engineering steel chains, have varying load capacities. Additionally, the size or pitch of the chain also affects its load capacity, with larger chains generally having higher load capacities.
  • Chain Material and Construction: The material used to construct the chain, such as stainless steel, carbon steel, or alloy steel, affects its strength and load-bearing capacity. The chain’s construction, including the number and arrangement of links, also plays a role in determining its load capacity.
  • Operating Conditions: The environment in which the industrial chain operates, such as temperature, humidity, and exposure to chemicals or corrosive substances, can impact its load capacity. Extreme conditions may require special chains with higher load ratings.
  • Application Requirements: The specific application and the forces involved, such as tension, shock loads, or dynamic forces, need to be considered when determining the appropriate load capacity of an industrial chain.

To ensure the safe and efficient operation of an industrial chain, it is crucial to select a chain with an appropriate load capacity for the intended application. Exceeding the recommended load capacity can lead to premature wear, chain failure, or safety hazards. Consulting the manufacturer’s specifications and guidelines, as well as engineering calculations, can help determine the suitable load capacity for a given industrial chain.

industrial chain

How does an industrial chain work in a manufacturing process?

An industrial chain plays a crucial role in a manufacturing process by facilitating the movement of materials or products along a predetermined path. Here’s a detailed explanation of how an industrial chain works:

  1. Input of materials: The manufacturing process begins with the input of raw materials or components onto the industrial chain. These materials are usually placed onto the chain manually or through automated systems.
  2. Chain movement: The industrial chain is set into motion, either by a motor or by connecting it to a power source. As the chain moves, it carries the materials or products along its path.
  3. Transfer and handling: The materials or products are transferred from one workstation to another as they move along the industrial chain. This transfer can involve various processes such as assembly, inspection, packaging, or any other manufacturing operation.
  4. Control and synchronization: The movement of the industrial chain is controlled and synchronized to ensure proper timing and coordination of the manufacturing process. This can be achieved through the use of sensors, actuators, and control systems that monitor and adjust the speed, direction, and position of the chain.
  5. Output and completion: As the materials or products reach the end of the industrial chain, they are either ready for further processing or considered as finished goods. They are then removed from the chain and directed to the next stage of the manufacturing process or prepared for shipment.

The working principle of an industrial chain involves the continuous loop movement of the chain, which allows for the smooth and controlled transfer of materials or products. The chain’s design, including the type of links, pitch, and attachments, is optimized to meet the specific requirements of the manufacturing process, such as load capacity, speed, and environmental conditions.

By utilizing an industrial chain in a manufacturing process, companies can achieve increased efficiency, improved productivity, and enhanced automation. The precise and reliable movement of materials or products provided by the industrial chain ensures a streamlined and synchronized manufacturing operation.

China supplier Industrial Transmission Roller Chain for Coal Machine and Car Parking  China supplier Industrial Transmission Roller Chain for Coal Machine and Car Parking
editor by CX 2024-01-05

China factory High Precision Conveyor Drive Transmission Roller Chain for Industrial Machine Gear

Product Description

Welcome to visit Xihu (West Lake) Dis. CHINAMFG mechanical (chain )factory .

We produce a wide range power transmission products. Such as roller chains and leaf chains, conveyor chains, drive chains, agricultural chains .
Also we can supply all kinds of industrial sprockets, chain couplings.

Established in year of 2000. With over 20 years history of specializing in the roller chains producing. With stable and good quality. We now have gained customer’s high praise from at home and abroad.
Our manufacturing plant and workshop area is over 10000 square CHINAMFG and with staff is about 70. We are the middle scale factory in China.
Our chain quality can match with GB,DIN,ASA,ANSI,JIS standard.and have gain the ISO9001 Certificate.

Till  now, except for the domestic market, we have exported many chains to USA, CANADA,COLOMBIA,BRAZIL,ARGENTINA,POLAND, ITALY,SPAIN AND SO ON.

1.Standards: ISO /DIN /ANSI/GB/JIS/ASA
2. Model: 06C-35-240, 04B-48B Simplex, Duplex, Triplex AND ACCORDING TO CUSTOMER’S REQUIREMENTS
3. Materials: Carbon steel 40Mn,# 10 FOR THE ROLLER AND BUSH,40CR FOR THE PIN
4. All spare parts of chains are heat treated(quenching and tempering) and controlled in a reasonable tolerance range and suitable for the industry standard.
5. Tensile strength: more higher than the standard about 15%
6. Certificate of Quality: ISO 9001
7. Good lubrication with excellent grease.
8. Color: Self color and shot peen.
9.Can match with sprockets freely
 

we are CHINAMFG chain factory from CHINA.
We make roller chains over 20 years. 
main ASA chains: —
main DIN chains:06b-08b-10b-12b-16b-20b-24b-32b
main motorcycle chains: H 520 520H 530
Our quality: middle level and good and stable. Follow up XIHU (WEST LAKE) DIS.HUA standard
We also exported many industrial sprockets together with our chains.
We mainly exported chains to South America AND Europe.
  
 

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Polishing
Structure: Roller Chain
Material: Carbon Steel
Type: Short Pitch Chain
Samples:
US$ 1/Meter
1 Meter(Min.Order)

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Customization:
Available

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industrial chain

How does lubrication affect the performance of an industrial chain?

Lubrication plays a crucial role in the performance and longevity of an industrial chain. It provides a protective layer between the moving components of the chain, reducing friction and wear. Here are the key ways in which lubrication affects the performance of an industrial chain:

  • Friction reduction: Lubrication creates a lubricating film that reduces friction between the chain’s pins, bushings, and rollers. This minimizes the resistance to movement and allows the chain to operate smoothly, reducing energy consumption and preventing excessive heat generation.
  • Wear prevention: Lubrication forms a protective barrier that prevents direct metal-to-metal contact between the chain’s components. This reduces wear and extends the chain’s service life, minimizing the need for frequent replacements and costly downtime.
  • Corrosion protection: Lubricants can have anti-corrosion additives that protect the chain from rust and corrosion caused by moisture, chemicals, or environmental factors. This is particularly important in applications exposed to harsh or corrosive environments.
  • Noise reduction: Proper lubrication reduces the noise generated by the chain’s movement by minimizing metal-to-metal contact and damping vibrations. This is crucial in applications where noise levels need to be controlled, such as in residential areas or noise-sensitive environments.
  • Temperature control: Lubrication helps dissipate heat generated during chain operation, preventing overheating and potential damage to the chain. It also provides thermal stability, allowing the chain to maintain its performance even in high-temperature environments.
  • Contamination resistance: Lubrication helps repel and flush away contaminants such as dirt, dust, and debris that can accumulate on the chain. By keeping the chain clean, lubrication reduces the risk of abrasive wear and blockages that can hinder the chain’s operation.

Proper lubrication selection and maintenance are critical to ensure optimal performance and longevity of an industrial chain. It is important to follow the manufacturer’s recommendations regarding lubrication intervals, lubricant type, and application methods to achieve the best results.

industrial chain

How do you calculate the required length of an industrial chain?

Calculating the required length of an industrial chain involves considering several factors such as the distance between sprockets, the number of chain links, and any additional allowances for tensioning and adjustment. Here is a step-by-step process to calculate the required chain length:

  1. Measure the Center-to-Center Distance: Measure the distance between the center of the drive sprocket and the center of the driven sprocket. This is the center-to-center distance or pitch length.
  2. Determine the Number of Chain Links: Determine the number of chain links required by dividing the center-to-center distance by the pitch or the distance between adjacent chain pins.
  3. Add Allowances: Add allowances to account for tensioning and adjustment. The specific allowances depend on the type of industrial chain and the application requirements. Typically, an additional one or two links are added to accommodate tensioning and ensure proper chain engagement.
  4. Calculate the Total Chain Length: Multiply the number of chain links by the pitch or distance between adjacent chain pins. This will give you the total chain length required.

It’s important to note that industrial chains are often sold in standard lengths or in increments of a certain number of chain links. In such cases, you may need to select the nearest standard chain length that meets your calculated requirements.

It is recommended to consult the manufacturer’s guidelines, technical specifications, or engineering resources for accurate and specific calculations based on the type and size of the industrial chain being used.

industrial chain

How is an industrial chain different from a regular chain?

An industrial chain differs from a regular chain in terms of its design, construction, and intended application. Here are some key differences:

  • Strength and Durability: Industrial chains are specifically designed to handle heavy loads and withstand harsh operating conditions in industrial settings. They are constructed using high-quality materials and undergo rigorous testing to ensure strength and durability.
  • Precision Engineering: Industrial chains are engineered with precision to meet specific performance requirements. They are manufactured to strict tolerances, ensuring precise fit and proper engagement with sprockets, resulting in reliable and efficient power transmission.
  • Specialized Designs: Industrial chains come in a variety of specialized designs to accommodate different applications. They may feature specific link shapes, roller configurations, or surface treatments tailored to meet the unique needs of various industries, such as conveying, lifting, or power transmission.
  • Lubrication Requirements: Industrial chains often require regular lubrication to minimize friction and wear. They may incorporate lubrication systems or be designed to accommodate external lubrication methods to ensure optimal performance and longevity.
  • Application Focus: Regular chains are commonly used for lighter-duty applications such as securing objects or supporting light loads. Industrial chains, on the other hand, are designed for heavy-duty industrial applications, including machinery, conveyors, mining equipment, and other demanding environments where high load capacity and reliability are crucial.
  • Industry Standards and Regulations: Industrial chains are often subject to specific industry standards and regulations to ensure their performance, safety, and compatibility with machinery and equipment used in industrial settings.

Overall, the key distinction lies in the industrial chain’s robustness, precision engineering, specialized designs, and suitability for heavy-duty industrial applications, setting it apart from regular chains commonly used in lighter-duty tasks.

China factory High Precision Conveyor Drive Transmission Roller Chain for Industrial Machine Gear  China factory High Precision Conveyor Drive Transmission Roller Chain for Industrial Machine Gear
editor by CX 2023-12-08

China Best Sales 08B ISO Standard Stainless Steel Industrial Transmission Roller Chain with High Tensile Strength for Drving Machine

Product Description

Product Description

1. Standard  :  ISO /DIN /ANSI 
2. Model       : 25-1; 35-1; 40-1; 50-1; 60-1; 80-1; 1/8822 0571 -57152031              Fax: 86~/8822 0571 -57152030

     
Http://kasinchain      

 

 

           

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Oil Blooming
Structure: Roller Chain
Material: Stainless Steel
Type: Short Pitch Chain
Samples:
US$ 8/Meter
1 Meter(Min.Order)

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Customization:
Available

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Customized Request

industrial chain

How do you determine the expected lifespan of an industrial chain?

The expected lifespan of an industrial chain can vary depending on various factors. Here’s how you can determine the expected lifespan of an industrial chain:

  • Manufacturer’s specifications: Start by referring to the manufacturer’s specifications and guidelines for the industrial chain. Manufacturers often provide information about the estimated lifespan based on the chain’s design, material, and intended use.
  • Operating conditions: Evaluate the operating conditions in which the industrial chain will be used. Factors such as temperature, humidity, exposure to chemicals or abrasive materials, and load conditions can significantly impact the chain’s lifespan. Consider whether the chain will be subject to heavy loads, frequent starts and stops, or continuous operation.
  • Maintenance practices: Proper maintenance is essential for prolonging the lifespan of an industrial chain. Follow the manufacturer’s recommended maintenance procedures, including regular cleaning, lubrication, and inspection. Neglecting maintenance can lead to premature wear and reduce the chain’s lifespan.
  • Chain wear monitoring: Implement a chain wear monitoring program to track the condition of the chain over time. This can involve measuring the elongation of the chain, inspecting for signs of wear, and conducting regular maintenance checks. By monitoring wear, you can anticipate when the chain may need replacement.
  • Application-specific factors: Consider any unique factors related to the specific application. This may include factors like shock loads, vibration, misalignment, or exposure to extreme conditions. These factors can accelerate wear and impact the chain’s lifespan.
  • Historical data and experience: Drawing from historical data and experience with similar applications can provide insights into the expected lifespan of the industrial chain. If there are past records of chain performance in similar operating conditions, they can serve as a reference point.

It’s important to note that determining the exact lifespan of an industrial chain is challenging as it depends on various factors. Regular monitoring, proper maintenance, and adherence to recommended operating conditions can help maximize the chain’s lifespan.

industrial chain

What are the environmental considerations when using an industrial chain?

When using an industrial chain, there are several environmental considerations to take into account:

1. Lubrication: Proper lubrication of the chain is important not only for its performance but also for environmental reasons. Using environmentally-friendly lubricants can help minimize the impact on the environment, especially in applications where there is a risk of lubricant leakage or contamination.

2. Material Selection: Choosing the right materials for the chain and its components is crucial. Opting for materials that are resistant to corrosion and wear can extend the chain’s lifespan and reduce the need for frequent replacements, thus minimizing waste.

3. Maintenance and Inspection: Regular maintenance and inspection of the chain can help identify any potential issues early on, preventing unexpected failures and reducing the environmental impact of unplanned downtime and repairs.

4. Noise and Vibration: Industrial chains can generate noise and vibrations during operation, which may have environmental implications, especially in noise-sensitive areas or where worker comfort is a priority. Implementing measures to minimize noise and vibration, such as proper lubrication, chain tensioning, and damping systems, can help mitigate these effects.

5. Waste Management: Proper disposal and recycling of worn-out or damaged chain components are important to minimize the environmental impact. Recycling programs or partnering with responsible waste management companies can ensure that discarded chain components are properly handled and disposed of in an environmentally friendly manner.

By considering these environmental factors and implementing appropriate measures, the use of industrial chains can be made more sustainable and environmentally responsible.

industrial chain

What factors should be considered when designing an industrial chain system?

Designing an industrial chain system involves careful consideration of various factors to ensure optimal performance, reliability, and safety. Here are some key factors to consider:

  • Load Requirements: Determine the maximum load the chain system will need to handle, including static and dynamic loads. Consider factors such as weight, acceleration, deceleration, and shock loads.
  • Speed and Acceleration: Take into account the required speed and acceleration of the system. High-speed applications may require special chain designs to maintain stability and reduce wear.
  • Environmental Conditions: Consider the operating environment, including temperature variations, moisture levels, presence of chemicals or corrosive substances, and exposure to dust or debris. Choose a chain material and coating that can withstand the specific environmental conditions.
  • Space Limitations: Evaluate the available space for installing the chain system. Consider factors such as clearance requirements, vertical or horizontal orientation, and any limitations imposed by surrounding equipment or structures.
  • Maintenance and Lubrication: Determine the maintenance requirements of the chain system, including lubrication needs and accessibility for inspection and repairs. Consider if a self-lubricating or low-maintenance chain option is desirable.
  • Noise and Vibration: Assess the noise and vibration levels associated with the chain system. Choose a chain design that minimizes noise and ensures smooth operation.
  • Service Life and Durability: Estimate the expected service life of the chain system based on the application requirements and the durability of the chosen chain material and design.
  • Safety Considerations: Ensure that the design adheres to safety standards and guidelines, including proper guarding, emergency stops, and adequate tensioning mechanisms.
  • Compatibility and Interchangeability: Consider the compatibility and interchangeability of the chain system with other components, such as sprockets, shafts, and accessories, to facilitate easy installation, replacement, and maintenance.

By carefully considering these factors during the design phase, engineers can create an industrial chain system that meets the specific requirements of the application, ensures efficient operation, and maximizes the lifespan of the chain system.

China Best Sales 08B ISO Standard Stainless Steel Industrial Transmission Roller Chain with High Tensile Strength for Drving Machine  China Best Sales 08B ISO Standard Stainless Steel Industrial Transmission Roller Chain with High Tensile Strength for Drving Machine
editor by CX 2023-11-01

China manufacturer 08B ISO Standard Stainless Steel Industrial Transmission Roller Chain with High Tensile Strength for Drving Machine

Product Description

Product Description

1. Standard  :  ISO /DIN /ANSI 
2. Model       : 25-1; 35-1; 40-1; 50-1; 60-1; 80-1; 1/8822 0571 -57152031              Fax: 86~/8822 0571 -57152030

     
Http://kasinchain      

 

 

           

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Oil Blooming
Structure: Roller Chain
Material: Stainless Steel
Type: Short Pitch Chain
Samples:
US$ 8/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

industrial chain

How do you ensure proper tensioning and alignment of an industrial chain drive?

Proper tensioning and alignment of an industrial chain drive are crucial for optimal performance, efficiency, and longevity of the system. Here are the steps to ensure correct tensioning and alignment:

  1. Tensioning:

1. Determine the manufacturer's recommended tension for the specific industrial chain being used. This information can usually be found in the chain drive system documentation or provided by the manufacturer.2. Measure the current tension of the chain using a tension measuring tool or gauge. This is typically done by applying a known force to a specific point on the chain and measuring the elongation or deflection.3. Compare the measured tension with the recommended tension. If the measured tension is lower, the chain needs to be tensioned, while if it is higher, the tension needs to be reduced.4. Adjust the tension by either increasing or decreasing the slack in the chain. This is usually done by adjusting the position of the chain tensioner or by altering the position of the chain drive components, such as the motor or sprockets.5. Repeat the tension measurement and adjustment process until the recommended tension is achieved. It is important to ensure the tension is evenly distributed across the chain.

  1. Alignment:

1. Check the alignment of the chain drive components, including the motor, sprockets, and shafts. Misalignment can cause excessive wear, noise, and reduced efficiency.2. Use alignment tools, such as laser alignment devices or straight edges, to assess the alignment of the components. The goal is to ensure that the chain runs parallel to the sprockets and that the sprockets are properly aligned with each other.3. Make adjustments to correct any misalignment. This may involve shimming or repositioning the components to achieve proper alignment.4. Verify the alignment by observing the chain's movement and its interaction with the sprockets during operation. The chain should run smoothly without excessive vibration, noise, or rubbing against the sprocket teeth.5. Regularly monitor the tension and alignment of the industrial chain drive and make necessary adjustments as part of the routine maintenance program.Proper tensioning and alignment help minimize chain wear, reduce the risk of premature failure, and ensure smooth and efficient operation of the industrial chain drive system.industrial chain

Can an industrial chain be used for vertical lifting applications?

Yes, industrial chains can be used for vertical lifting applications. However, several factors need to be considered to ensure safe and efficient lifting operations:

  • Chain type and strength: The industrial chain selected for vertical lifting applications must have the appropriate strength and load capacity to safely lift the intended load.
  • Safety factors: It is crucial to consider the safety factors and ensure that the selected chain is capable of handling the maximum expected load without exceeding its rated capacity.
  • Overhead clearance: Sufficient overhead clearance is necessary to accommodate the length of the chain and prevent any obstructions during the lifting process.
  • Proper tensioning: The chain must be properly tensioned to prevent slippage or excessive slack, which can compromise the lifting operation.
  • Guidance and control: Proper guidance and control mechanisms should be in place to ensure smooth and controlled vertical movement of the load.
  • Maintenance and inspection: Regular maintenance and inspection of the chain are essential to identify any signs of wear, damage, or fatigue that may compromise its integrity and lifting capability.

It is important to consult industry standards, regulations, and specific manufacturer guidelines to determine the suitability of an industrial chain for a vertical lifting application. Additionally, working with experienced professionals and following established safety protocols is crucial to ensure the safe and effective use of the industrial chain in lifting operations.

industrial chain

What factors should be considered when designing an industrial chain system?

Designing an industrial chain system involves careful consideration of various factors to ensure optimal performance, reliability, and safety. Here are some key factors to consider:

  • Load Requirements: Determine the maximum load the chain system will need to handle, including static and dynamic loads. Consider factors such as weight, acceleration, deceleration, and shock loads.
  • Speed and Acceleration: Take into account the required speed and acceleration of the system. High-speed applications may require special chain designs to maintain stability and reduce wear.
  • Environmental Conditions: Consider the operating environment, including temperature variations, moisture levels, presence of chemicals or corrosive substances, and exposure to dust or debris. Choose a chain material and coating that can withstand the specific environmental conditions.
  • Space Limitations: Evaluate the available space for installing the chain system. Consider factors such as clearance requirements, vertical or horizontal orientation, and any limitations imposed by surrounding equipment or structures.
  • Maintenance and Lubrication: Determine the maintenance requirements of the chain system, including lubrication needs and accessibility for inspection and repairs. Consider if a self-lubricating or low-maintenance chain option is desirable.
  • Noise and Vibration: Assess the noise and vibration levels associated with the chain system. Choose a chain design that minimizes noise and ensures smooth operation.
  • Service Life and Durability: Estimate the expected service life of the chain system based on the application requirements and the durability of the chosen chain material and design.
  • Safety Considerations: Ensure that the design adheres to safety standards and guidelines, including proper guarding, emergency stops, and adequate tensioning mechanisms.
  • Compatibility and Interchangeability: Consider the compatibility and interchangeability of the chain system with other components, such as sprockets, shafts, and accessories, to facilitate easy installation, replacement, and maintenance.

By carefully considering these factors during the design phase, engineers can create an industrial chain system that meets the specific requirements of the application, ensures efficient operation, and maximizes the lifespan of the chain system.

China manufacturer 08B ISO Standard Stainless Steel Industrial Transmission Roller Chain with High Tensile Strength for Drving Machine  China manufacturer 08B ISO Standard Stainless Steel Industrial Transmission Roller Chain with High Tensile Strength for Drving Machine
editor by CX 2023-09-08

China manufacturer 08B ISO Standard Stainless Steel Industrial Transmission Roller Chain with High Tensile Strength for Drving Machine

Product Description

Product Description

1. Standard  :  ISO /DIN /ANSI 
2. Model       : 25-1; 35-1; 40-1; 50-1; 60-1; 80-1; 1/8822 0571 -57152031              Fax: 86~/8822 0571 -57152030

     
Http://kasinchain      

 

 

           

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Oil Blooming
Structure: Roller Chain
Material: Stainless Steel
Type: Short Pitch Chain
Samples:
US$ 8/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

industrial chain

How do you prevent corrosion in industrial chains?

Preventing corrosion in industrial chains is essential to ensure their longevity and performance. Here are several measures that can be taken to prevent corrosion:

1. Material selection: Choose corrosion-resistant materials for the chain components. Stainless steel, specifically austenitic stainless steel grades, is highly resistant to corrosion and is commonly used in corrosive environments.

2. Coatings and surface treatments: Apply protective coatings or surface treatments to the chain components. These coatings can include zinc plating, galvanizing, chrome plating, or specialized corrosion-resistant coatings. These coatings create a barrier between the chain and the corrosive environment, preventing direct contact and inhibiting corrosion.

3. Lubrication: Proper lubrication is crucial in preventing corrosion. Lubricants create a protective film on the chain surface, reducing friction and preventing moisture and contaminants from reaching the metal. Use lubricants specifically designed for corrosion protection.

4. Regular cleaning and maintenance: Regularly clean and inspect the chains to remove any accumulated dirt, debris, or corrosive substances. Use appropriate cleaning agents and methods recommended for the specific chain material.

5. Environmental control: Control the environmental conditions to minimize exposure to corrosive elements. This can include implementing proper ventilation, reducing humidity levels, or installing protective barriers to shield the chains from direct contact with corrosive substances.

6. Proper storage: Store the chains in a clean, dry, and well-ventilated area to prevent exposure to moisture and corrosive agents. Use appropriate storage methods such as hanging or storing in containers to avoid contact with the ground or other potentially corrosive surfaces.

7. Regular inspections: Conduct regular inspections of the chains to detect any signs of corrosion or damage early. This allows for timely maintenance or replacement before the corrosion progresses and affects the chain’s performance.

8. Follow manufacturer’s guidelines: Always follow the manufacturer’s guidelines and recommendations for the specific chain type and application. They may provide additional instructions on preventing corrosion and maintaining the chain’s integrity.

By implementing these preventive measures, you can significantly reduce the risk of corrosion in industrial chains and ensure their long-term reliability and performance.

industrial chain

How do you select the appropriate lubricant for an industrial chain?

Selecting the right lubricant for an industrial chain is crucial to ensure its smooth operation, reduce wear, and extend its lifespan. Here are the key factors to consider when choosing the appropriate lubricant:

1. Chain type: Different types of industrial chains may have specific lubrication requirements. Refer to the manufacturer’s recommendations or technical specifications to determine the compatible lubricant.

2. Operating conditions: Consider the operating environment, such as temperature, humidity, and exposure to contaminants like dust or chemicals. Choose a lubricant that can withstand the specific conditions and provide adequate protection.

3. Load and speed: Evaluate the load capacity and speed of the chain system. High loads or high speeds may require lubricants with enhanced film strength and viscosity to prevent metal-to-metal contact.

4. Lubricant properties: Look for lubricants with properties such as high viscosity index, good thermal stability, anti-wear additives, corrosion resistance, and water resistance. These properties contribute to better lubrication and protection.

5. Lubrication method: Consider the lubrication method available for the chain system, such as manual lubrication, automatic lubrication systems, or oil bath lubrication. Ensure the selected lubricant is compatible with the chosen lubrication method.

6. Maintenance schedule: Assess the maintenance intervals and frequency of lubrication. Some lubricants offer longer-lasting performance, reducing the frequency of relubrication and maintenance requirements.

7. Environmental impact: Take into account any environmental regulations or considerations when selecting a lubricant. Choose environmentally friendly options, such as biodegradable or low-toxicity lubricants, if required.

Consult with lubricant suppliers or industry experts for specific recommendations based on your application and chain system requirements. They can provide valuable insights and help you select the most suitable lubricant to optimize the performance and longevity of your industrial chain.

industrial chain

What are the maintenance requirements for an industrial chain?

Maintaining an industrial chain is crucial to ensure its optimal performance and extend its lifespan. Here are some key maintenance requirements for industrial chains:

  • Cleaning: Regularly clean the industrial chain to remove dirt, debris, and contaminants that can cause friction and wear. Use a suitable solvent or cleaning agent recommended by the chain manufacturer.
  • Lubrication: Apply the appropriate lubricant to the chain according to the manufacturer’s recommendations. Lubrication reduces friction, minimizes wear, and helps prevent corrosion. Regularly inspect the lubrication levels and replenish as needed.
  • Tension Adjustment: Check the tension of the industrial chain regularly. Ensure it is within the recommended range specified by the manufacturer. Improper tension can lead to excessive wear, reduced performance, and increased stress on the chain components.
  • Alignment: Verify that the industrial chain is properly aligned with the sprockets or pulleys. Misalignment can cause uneven wear and premature failure. Adjust the alignment as necessary.
  • Inspection: Periodically inspect the industrial chain for signs of wear, corrosion, damaged links, or other abnormalities. Look for elongation, bent or broken links, and excessive wear on the sprockets. Replace any worn or damaged components promptly.
  • Environment: Consider the environmental conditions in which the industrial chain operates. Protect the chain from excessive moisture, extreme temperatures, and corrosive substances. Implement appropriate measures such as covers, guards, or coatings to safeguard the chain.
  • Documentation: Keep records of maintenance activities, including lubrication schedules, tension adjustments, inspections, and any repairs or replacements. This documentation helps track the chain’s history and aids in future maintenance planning.

Following these maintenance requirements will help ensure the reliability, efficiency, and longevity of the industrial chain. It is important to refer to the manufacturer’s guidelines and recommendations for specific maintenance procedures and intervals for your particular chain type and application.

China manufacturer 08B ISO Standard Stainless Steel Industrial Transmission Roller Chain with High Tensile Strength for Drving Machine  China manufacturer 08B ISO Standard Stainless Steel Industrial Transmission Roller Chain with High Tensile Strength for Drving Machine
editor by CX 2023-08-22

China factory 08B ISO Standard Stainless Steel Industrial Transmission Roller Chain with High Tensile Strength for Drving Machine

Product Description

Product Description

1. Standard  :  ISO /DIN /ANSI 
2. Model       : 25-1; 35-1; 40-1; 50-1; 60-1; 80-1; 1/8822 0571 -57152031              Fax: 86~/8822 0571 -57152030

     
Http://kasinchain      

 

 

           

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Oil Blooming
Structure: Roller Chain
Material: Stainless Steel
Type: Short Pitch Chain
Samples:
US$ 8/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

industrial chain

How do you determine the expected lifespan of an industrial chain?

The expected lifespan of an industrial chain can vary depending on various factors. Here's how you can determine the expected lifespan of an industrial chain:

  • Manufacturer’s specifications: Start by referring to the manufacturer’s specifications and guidelines for the industrial chain. Manufacturers often provide information about the estimated lifespan based on the chain’s design, material, and intended use.
  • Operating conditions: Evaluate the operating conditions in which the industrial chain will be used. Factors such as temperature, humidity, exposure to chemicals or abrasive materials, and load conditions can significantly impact the chain’s lifespan. Consider whether the chain will be subject to heavy loads, frequent starts and stops, or continuous operation.
  • Maintenance practices: Proper maintenance is essential for prolonging the lifespan of an industrial chain. Follow the manufacturer’s recommended maintenance procedures, including regular cleaning, lubrication, and inspection. Neglecting maintenance can lead to premature wear and reduce the chain’s lifespan.
  • Chain wear monitoring: Implement a chain wear monitoring program to track the condition of the chain over time. This can involve measuring the elongation of the chain, inspecting for signs of wear, and conducting regular maintenance checks. By monitoring wear, you can anticipate when the chain may need replacement.
  • Application-specific factors: Consider any unique factors related to the specific application. This may include factors like shock loads, vibration, misalignment, or exposure to extreme conditions. These factors can accelerate wear and impact the chain’s lifespan.
  • Historical data and experience: Drawing from historical data and experience with similar applications can provide insights into the expected lifespan of the industrial chain. If there are past records of chain performance in similar operating conditions, they can serve as a reference point.

It's important to note that determining the exact lifespan of an industrial chain is challenging as it depends on various factors. Regular monitoring, proper maintenance, and adherence to recommended operating conditions can help maximize the chain's lifespan.industrial chain

What are the industry standards and regulations for industrial chains?

There are several industry standards and regulations that govern the design, manufacturing, and use of industrial chains. These standards ensure safety, reliability, and performance consistency across different applications. Here are some prominent standards and regulations related to industrial chains:

– ISO 606: This standard specifies the design and dimensions of metric series roller chains used in industrial applications. It provides guidelines for chain pitch, roller diameter, and plate dimensions.

– ANSI/ASME B29.1: This American National Standard covers the design, dimensions, and interchangeability requirements for roller chains, including single, multiple, and double-pitch chains.

– ISO 10823: This standard focuses on the measurement and assessment of chain elongation during operation. It provides guidelines for evaluating the wear and elongation of roller chains.

– OSHA (Occupational Safety and Health Administration): OSHA sets safety standards and regulations to ensure a safe working environment. While it doesn’t specifically address industrial chains, it covers general machine guarding requirements that are applicable to chain-driven machinery.

– Machinery Directive (2006/42/EC): This European directive outlines the essential health and safety requirements for machinery and equipment. It covers aspects such as design, construction, and use of machinery, including industrial chains.

It’s important for manufacturers and users of industrial chains to be aware of these standards and regulations and ensure compliance. Adhering to these standards helps ensure the safety, reliability, and proper functioning of industrial chain systems in various industries.

industrial chain

What are the main components of an industrial chain?

An industrial chain consists of several key components that work together to transmit power and facilitate the movement of loads. The main components of an industrial chain include:

  • Chain Links: Chain links are the individual units that make up the chain. They are typically made of metal and are connected to form a continuous loop. The shape and design of the chain links may vary depending on the type and application of the industrial chain.
  • Pins: Pins are cylindrical metal rods that connect the chain links. They pass through the inner bushings of the chain links, forming the pivot points for the movement of the chain.
  • Bushings: Bushings are cylindrical metal sleeves that are mounted inside the chain links. They provide a smooth surface for the pins to rotate, reducing friction and wear.
  • Rollers: Rollers are cylindrical components that sit between the chain links. They help facilitate the smooth movement of the chain by reducing friction between the chain and the surfaces it comes in contact with.
  • Sprockets: Sprockets are toothed wheels that engage with the chain and transfer rotational motion. They are typically mounted on shafts or axles and come in various sizes and configurations to match the chain’s pitch and design.
  • Tensioners and Guides: Tensioners and guides are additional components that help maintain the proper tension and alignment of the industrial chain. They ensure that the chain remains in contact with the sprockets and operates smoothly.
  • Lubrication System: Industrial chains require proper lubrication to minimize friction, reduce wear, and extend their service life. Lubrication systems, such as oilers or grease fittings, are often integrated into the chain design to ensure adequate lubrication.
  • Accessories: Depending on the specific application, industrial chains may include additional accessories such as attachments, covers, guards, or special coatings to enhance their performance, protect against external elements, or meet specific industry requirements.

These components work together to form a reliable and efficient power transmission system, allowing the industrial chain to withstand heavy loads, transmit motion, and operate smoothly in various industrial applications.

China factory 08B ISO Standard Stainless Steel Industrial Transmission Roller Chain with High Tensile Strength for Drving Machine  China factory 08B ISO Standard Stainless Steel Industrial Transmission Roller Chain with High Tensile Strength for Drving Machine
editor by CX 2023-07-19

China Standard Chain for bottle washing machine roller chain connecting link

Warranty: As per arrangement
Relevant Industries: Manufacturing Plant, Foods & Beverage Factory, ALL
Personalized support: OEM, ODM, OBM
Standard or Nonstandard: Nonstandard
Kind: Conveyor Chain
Content: ALLOY
Tensile Energy: As for every layout
Merchandise title: Conveyor Chain
Application: Conveyor System
Composition: Welded Attachment Chain
Packaging Particulars: wood bundle
Port: ZheJiang or HangZhou

Specification

Product Namechain for bottle washing machine
MaterialHigh Energy Alloy Steel
ColorCustomized
SizeCustomized
Our Positive aspects 1.Technological innovation supported by Australian Team2. Producing in China with competitive price3. Rapidly shipping and delivery & secure quality4. Custom-made design and manufacturing Business Profile Lai Yuan is started in the calendar year 1991, it is a quality top quality chain producer with capacity of design and style, precision machining, installing and website provider. Above 30 several years Lai Yuan has been specializing in R&D and producing chain and elements, obtaining rich knowledge, knowledge and patented technological innovation.Lai Yuan produces various engineered class chains and elements by rigorous producing and quality standard and services range of industries primarily including sugar mills, cement mills, mining area, cooper mills, automobile creation line, paper mill, palm oil manufacturing unit and so on. Lai Yuan provides chains to the two OEM companies and stop consumers with superb provider.The firm is geared up by a series of modern automated machiens, consists of forging,precision machining and warmth remedy. The warmth remedy CZPT amde in Germany greatly assures the continuous security of chain quality. The certain creating methos to make chain by CNC, grinding equipment, machining centre is a core specialized help for substantial high quality engineered chains.Lai Yuan QC is leaded by laboratory, screening work is accomplished to one portion by strict examining hardness, microstructure soon after warmth remedy, and to compte chain by tensile energy testing. Buyer Pictures Packing & Shipping To greater make certain the security of your products, skilled, environmentally welcoming, handy and productive packaging providers will be offered.

Roller Chain Basics

Before choosing the right roller chain for your machine, it is necessary to learn some basics. Learn about sprockets, tensile strength, pitch, and width. Read this article to learn more. It will help you make an informed decision. Getting the right product is critical, but it’s not always as simple as choosing a brand name. You need to choose a company that supports its products and provides good service.
chain

Roller sprocket

If you are planning to purchase roller sprockets for your application, you should first look at the various types available. Sprockets available for single-strand roller chains are manufactured by Boston Steel – Type B sprockets are drilled to size. They are available in 1/4, 3/8, 1/2, 5/8, 3/4 and 1″ pitch sizes.
The diameter of the sprocket is important when choosing the right sprocket for your application. Using a caliper to measure the diameter of a toothless plate is a good way to determine the exact size of the sprocket. A caliper is the diameter of a plate without teeth. On Type B and C sprockets, the hub diameter measures the thickness of the hub.
Another type of sprocket is the steel split sprocket, which is split in diameter. This type is easy to install and remove, and is held together by bolts in the hub. Typically, split sprockets have chain pitches ranging from 40 to 240 and bores ranging from 3/4″ to 6″. The split sprockets are designed with one pointing towards the ceiling and the other two parallel to the floor.
When shopping for sprockets, it is important to remember that they are designed specifically for a specific chain. All chains are manufactured to specific standards. In the United States, the most common standard is ANSI. The chain pitch is the distance between the center of each pin and the center of the next pin. In the US, the standard is always measured in eight-inch intervals.
In addition to sprocket size, sprocket pitch and the surface area also affect chain life. Unlike belt sprockets, which are made of forged steel, the teeth on roller sprockets are stamped from steel sheet or pressed from powdered metal. The harder the teeth, the longer the chain will last.

Roller chain pitch

The pitch of a roller chain is the distance between the sprocket and the pin. The smaller the thread pitch, the smaller the bushing wear. Generally speaking, the smaller the pitch, the longer the life of the chain. For best performance and longest life, manufacturers recommend a minimum chain pitch of 2% to 3%. Chain pitch is important to ensure proper performance, and the manufacturer recommends that you replace the chain when it reaches 2% to 3% of normal.
To determine the correct chain pitch for a particular chain, first determine the sprocket size and pitch. Pitch is the distance between pin centers, measured in 1/8 inch increments. The pin diameter of the chain is also important. If you’re not sure about the pin diameter of your chain, measure a few links to get a good average reading. Alternatively, use a caliper to measure the inside diameter of the sprocket and count the number of teeth.
When sizing a sprocket, measure the chain between the gears with a caliper and compare it to the measurements on the chain size chart. Make sure you have checked all the specs and checked the correct chain pitch. Then, choose the correct chain pitch for your needs. This is a critical step in choosing the right chain. So get the correct pitch for your roller chain. Correct pitch helps ensure maximum performance and safety.
To identify a specific type of roller chain, measure its tensile strength. This represents the amount of load the chain can withstand before breaking. Another key parameter to consider is fatigue strength. Chains with high fatigue strength are more resistant to rust and wear than chains with low fatigue strength. The numbers on the right in the standard numbering represent normal or light duty chains, while the numbers on the left represent the pitch of heavy-duty chains.
Double pitch roller chains are a variant of single pitch chains. They are manufactured according to ISO 606 and meet the same standards as single pitch chains. They are mainly used in applications with lower requirements for speed and power transmission. The plates of double pitch roller chains are also longer than single pitch chains. The double pitch drive series is also used for elevator and long conveyor drives. There are three main types of roller chains: single-pitch chains, double-pitch carriers, and oversized rollers.

Roller chain width

When buying a roller chain, one of the first decisions you must make is its width. To make this determination, you need to measure the overall width of the chain, the diameter, and the width of each roller. You must also know the height and thickness of the board. After taking these measurements, you can start shopping for the perfect roller chain. But before you buy a new chain, it’s important to know what to expect from the chain itself.
There are many different types of roller chains. These chains are available for ANSI and metric measurements. They come in single-stranded and double-stranded variants. They are usually used for power transmission. Other types include agricultural, automotive, conveyor, multi-strand, and four-strand chains. These charts also include a chart so you can easily see the exact size you need. Listed below are some of the benefits of buying a roller chain.
Roller diameter and pin diameter are important factors in choosing the correct chain width. The width of the chain is the nearest binary fraction of 5/8 of an inch. It should be at least half the thickness of the sprocket, and the plate thickness is one-eighth the width of the chain. Overweight chains are indicated with the suffix H. The pitch and width of the chain are determined by the working load and machine speed.
The outer links of the roller chain are called pin links. These pins are inserted into the bushings of the adjacent roller links. They are held in place by cotter pins. Pin links are usually pressed into the pins of heavy-duty chains. These pins are used to hold the rollers in place. However, these pin chains can reduce the power rating of roller chains by up to 20%.
The ANSI 29.1 Steel Chain Specification specifies a minimum pitch in inches and ultimate strength of 12,500 x pitch in inches. At the same time, the O-ring chain greatly reduces wear due to its lubricating effect. O-ring and X-ring chains contain a lubricant injected by vacuum when riveting the chain together. Transmission chains are tested and governed by standards bodies such as ANSI. In 2011, the American Society of Mechanical Engineers developed a standard for precision power transmission chains.
chain

Roller chain tensile strength

One of the most important indicators of roller chain strength is tensile strength. This measurement refers to the amount of load the chain can withstand before breaking. Another measure, called fatigue strength, refers to the maximum load a chain can withstand before it breaks. The strength of a roller chain depends on its size, the quality of the steel used in its construction, and the heat treatment. There are also differences in the types of shot peening used to treat steel, pitch holes, and link plates.
When choosing a roller chain, the workload is critical. This is the maximum load the chain can withstand before fatigue failure occurs. This measurement is critical because it helps determine the type of load applied to the chain. When deciding which roller chain to buy, be sure to consider the mechanical type and desired strength. Then, make sure it meets strength and load-carrying capacity requirements.
The ultimate tensile strength of a roller chain is based on the manufacturer’s recommended maximum tensile strength. However, the actual tensile strength may be higher or lower than this value. The working load limit of a roller chain can also be calculated by multiplying the chain diameter by the grade. The working load limit of a chain is the highest tension it can withstand before breaking. This value is usually expressed in points.
The maximum tensile strength of roller chains varies by chain type. The single-strand heavy chain has thick side plates for higher shock loads. Single strand heavy-duty roller chains, also known as “bushing” roller chains, are also available. Double-stranded heavy chains are structurally similar, but they have two layers of steel connected by pins that are nearly twice as strong as standard roller chains.
The tensile strength of a single-strand roller chain is approximately 500 tons. In comparison, a single-chain blockchain has a tensile strength of 900. The tensile strength of the two is similar, and it is not recommended to choose one or the other. Although steel and titanium chains are considered the strongest materials for roller chains, these materials are not magnetic.

China Standard Chain for bottle washing machine     roller chain connecting linkChina Standard Chain for bottle washing machine     roller chain connecting link
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China manufacturer & factory supplier for ODM in Thoothukkudi India available cnc lathe machining parts of sewing machine in the arm With high quality best price & service

China manufacturer & factory supplier for ODM  in Thoothukkudi India  available cnc lathe machining parts of sewing machine in the arm With high quality best price & service

EP Group has elevated its organization lines to incorporate Electrical power Transmission Models and Parts, Automotive Elements and Supplies Dealing with Techniques.The group has taken portion in the creating and revising of ISO/TC100 intercontinental chain regular many a long time in accomplishment and hosted the sixteenth ISO/TC100 International once-a-year meeting in 2004.

Overview

Fast Information

Applicable Industries:

Producing Plant

Model Identify:

OEM

OEM Service:

Help.

Tolerance:

.01-.05mm or Personalized.

Certification:

ISO9001, SGS

Area Remedy:

Sandblasting,Sharpening,Anodize, Zinc,Nickel,Chrome,Plating, and many others.

Application:

Car,Medical Equipments,Electric Equipment,Hardware,etc.

Dimension:

As Customers’ Ask for

Products:

Milling/Lathe/Drilling/4/A few Axis CNC Machining Middle

Drawing Structure:

Professional/E, Automobile CAD, Solid Operates,IGS,UG, CAD/CAM/CAE

Supply Ability

Supply Capacity:
100000 Piece/Parts per Thirty day period

Our items are offering nicely in Chinese markets and some merchandise offered in international marketplaces are well received by Chinese and foreign clients at house and overseas.

Packaging & Shipping

Port
nb
Lead Time
:
Close up of two yokes with the common joint. Observe the slight oozing of grease from the UJ seal ends, the clump of grease is from inside of the yoke splined shaft location –Travel (outer) yoke has a female (typical spline) hole and “Y” shape end that is the universal joint (UJ) mount. –UJ is a cross formed casting obtaining roller bearings enclosed with caps at all 4 factors and is held into the yoke with 4 “C” clips –Internal yoke and generate shaft is one more yoke welded to the travel stop, of the drive shaft. –Driven shaft and internal yoke is the pushed shaft that rides within of the drive shaft and has a yoke welded at the driven end –UJ yet another UJ as over

Quantity(Parts) one – five hundred >500
Est. Time(times) 30 To be negotiated

Online Customization

ODM available cnc lathe machining parts of sewing device in the arm

Solution Description

 

 Product Type  CNC turning, milling, drilling, grinding, wire EDM chopping and so forth.
 Our Services  CNC Machining,Plastic Injection,Stamping,Die Casting,Silicone And   Rubber,Aluminum Extrusion,Mould Producing,and so on
 Material  Aluminum,Brass,Stainless Metal,Copper,Plastic,Wooden,Silicone,Rubber,Or as for each the   customers’ requirements
 Surface TreaEstablished in 1986, EPG began as a company of bevel helical gearboxes, parallel shaft gearboxes, shaft-mounted gearboxes and proper angle gearboxes. By means of the a long time, the merchandise range has been widened to contain new and up-to-date solution strains i.e. planetary gearboxes and worm gearboxes.tment

 Anodizing,Sandblasting,Painting,Powder coating,Plating,Silk   Printing,Brushing,Sprucing,Laser Engraving

 Dimension   As customers’ ask for
 Service Venture  To provide creation design, manufacturing and technical support, mould development   and processing, and many others
 Drawing Structure:  PRO/E,  Auto CAD,  Solid Works,IGS,UG, CAD/CAM/CAE
 Testing Machine  Digital Height Gauge, caliper, Coordinate measuring machine, projection machine,   roughness tester, hardness tester and so on
 Industry used  Machinery weighty responsibility tools digital device Vehicle spare components optical     telecommunication
 Packing  Eco-pleasant pp bag / EPE Foam /Carton containers or picket boxes 
 As customer’s particular requirements
 Trial sample time  7-10 times following confirmation
 Delivery time  7-30 times after  receive the pre-payments
 Payment Terms  T/T,Western Union,Paypal

 

OEM Provider

OEM Elements

ODM available cnc lathe machining parts of sewing machine in the arm 

Floor Therapy

ODM available cnc lathe machining parts of sewing machine in the arm 

Creation Approach

 

Why Us

ODM available cnc lathe machining parts of sewing machine in the armODM available cnc lathe machining parts of sewing machine in the armODM available cnc lathe machining parts of sewing machine in the armODM available cnc lathe machining parts of sewing machine in the arm 

China manufacturer & factory supplier for ODM  in Thoothukkudi India  available cnc lathe machining parts of sewing machine in the arm With high quality best price & service

China manufacturer & factory supplier for ODM  in Thoothukkudi India  available cnc lathe machining parts of sewing machine in the arm With high quality best price & service

China manufacturer & factory supplier for ODM  in Thoothukkudi India  available cnc lathe machining parts of sewing machine in the arm With high quality best price & service

China manufacturer & factory supplier for ODM  in Thoothukkudi India  available cnc lathe machining parts of sewing machine in the arm With high quality best price & service

China manufacturer & factory supplier for ODM  in Thoothukkudi India  available cnc lathe machining parts of sewing machine in the arm With high quality best price & service

China manufacturer & factory supplier for ODM  in Thoothukkudi India  available cnc lathe machining parts of sewing machine in the arm With high quality best price & service

China manufacturer & factory supplier for ODM  in Thoothukkudi India  available cnc lathe machining parts of sewing machine in the arm With high quality best price & service